Abstract: A method of making a thermal barrier component includes the steps of fabricating a first heat-conductive part having spaced transverse first and second projections, fabricating a second heat-conductive part having a transverse flange, moving the heat conductive parts toward each other so that the flange moves into the region between the projections, so that retaining portions on the flange end projections move into engagement and yieldably resist movement of the heat-conductive parts away from each other, and so that outer ends of the projections firmly engage respective surface portions on the second heat-conductive part, thereafter applying to the heat-conductive parts a thermal barrier material which extends between and is fixedly coupled to the heat-conductive parts, and thereafter machining away a central portion of each of the projections.

Abstract: An architectural thermal break section includes an elongate heat-conductive part having spaced elongate first and second side portions and having an elongate bridge portion extending between the side portions, the bridge portion having therethrough elongate first, second and third lengthwise slots, the second slot having at respective ends thereof first and second end portions which are transversely spaced from and overlap in the lengthwise direction respective end portions of the first and third slots. The break section further includes a lengthwise strip of a thermal barrier material which extends between and is fixedly coupled to each of the first and second side portions. A method of making the break section includes the steps of extruding a metal to form the heat-conductive part, thereafter applying the thermal barrier material to the heat-conductive part, and thereafter machining the slots in the bridge portion of the heat-conductive part.

Abstract: A structural, thermal barrier, architectural extrusion incorporating a rigid backbone which is embedded with the thermal break material in order to minimize relative longitudinal movement between the thermal break material and the extrusion.