Abstract: A self-supporting system for positioning and restraining the U-bend tubes in the U-bend region of a nuclear steam generator includes arrays incorporating unique support bars having nubs projecting in the out-of-plane direction of the tube planes. The system also includes assemblies for spacing the arrays, tie bars to prevent the arrays from splaying and saddle bar assemblies to support the outermost tube layers. The system provides positive restraint to nub engaged tubes in both the in-plane direction of the tube planes and the out-of-plane direction.

Abstract: A self-supporting system for positioning and restraining the U-bend tubes in the U-bend region of a nuclear steam generator includes arrays incorporating unique support bars having nubs projecting in the out-of-plane direction of the tube planes. The system also includes assemblies for spacing the arrays, tie bars to prevent the arrays from splaying and saddle bar assemblies to support the outermost tube layers. The system provides positive restraint to nub engaged tubes in both the in-plane direction of the tube planes and the out-of-plane direction.

Abstract: A self-supporting system for positioning and restraining the U-bend tubes in the U-bend region of a nuclear steam generator includes arrays incorporating unique support bars having nubs projecting in the out-of-plane direction of the tube planes. The system also includes assemblies for spacing the arrays, tie bars to prevent the arrays from splaying and saddle bar assemblies to support the outermost tube layers. The system provides positive restraint to nub engaged tubes in both the in-plane direction of the tube planes and the out-of-plane direction.

Abstract: A pressurized water reactor (PWR) includes a pressure vessel and a nuclear reactor core disposed in the pressure vessel. A baffle plate is disposed in the pressure vessel and separates the pressure vessel into an internal pressurizer volume disposed above the baffle plate and an operational PWR volume disposed below the baffle plate. The baffle plate comprises first and second spaced apart plates and includes a pressure transfer passage having a lower end in fluid communication with the operational PWR volume and an upper end in fluid communication with the internal pressurizer volume at a level below an operational pressurizer liquid level range. A vent pipe has a lower end in fluid communication with the operational PWR volume and an upper end in fluid communication with the internal pressurizer volume at a level above the operational pressurizer liquid level range.

Abstract: An apparatus in a steam generator that employs tube support plates within a shroud that is in turn disposed within a shell. The tube support plates are made of a material having a coefficient of thermal expansion lower than that of the shroud. The tube support plates are aligned during fabrication with minimal clearances between components. Using a tube support displacement system, a controlled misalignment is imposed on one or more tube support plates as the steam generator heats up. The tube support plate displacement system has only two parts, a spring bar and a push rod, that are internal to the steam generator shell and threadably engaged, thereby minimizing the potential of loose parts. The tube support plate displacement system can be used to provide controlled misalignments on one or more tube support plates, with one or more apparatus being provided for any individual tube support plate.

Abstract: Apparatus for a steam generator that employs tube support plates within a shroud that is in turn disposed within a shell. The tube support plates are made of a material having a coefficient of thermal expansion lower than that of the shroud. The tube support plates are aligned during fabrication, with minimal clearances between components. Using a tube support displacement system, a controlled misalignment is then imposed on one or more tube support plates, as the steam generator heats up. The tube support plate displacement system has only one part, a push rod, which is internal to the steam generator shroud, thereby minimizing the potential of loose parts. The tube support plate displacement system can be used to provide controlled misalignments on one or more tube support plates, in the same or varying amounts and directions, and with one or more apparatus for each individual tube support plate.

Abstract: A radioactive debris trap to be installed in a steam generator for removing debris in the primary flow of a nuclear power plant's primary heat transport system. The debris trap includes an outer cylinder and a coaxial inner cylinder both having a top end and a bottom end. A top plate connects the top ends of the outer and inner cylinders. A bottom plate which encloses the trap is connected to the bottom end of the outer cylinder. There is a gap between the bottom end of the inner cylinder and the bottom plate through which primary flow enters a settling chamber located in an annular gap between the outer and inner cylinders. Several small holes are located at the top end of the outer cylinder through which liquid exits the debris trap. A means for fixedly connecting the debris trap to the steam generator is provided on the outer surface of the outer cylinder. Also included is a means for removing the radioactive debris trap from the steam generator without exposing personnel to excessive radiation.

Abstract: The present invention relates generally to a device and method for supplying a sorbent, at one or more various desired supply points in a flue gas stream, to boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.). In one embodiment, the device of the present invention that is designed to supply a sorbent comprises a series of coaxial pipes. In another embodiment, the device of the present invention that is designed to supply a sorbent comprises a mixing section with a plurality of distribution vanes contained in at least one mixing section.

Abstract: Method and apparatus in a steam generator that employs tube support plates within a shroud that is in turn disposed within a shell. The tube support plates are made of a material having a coefficient of thermal expansion lower than that of the shroud. The tube support plates are aligned during fabrication, with minimal clearances between components. Using a tube support displacement system, a controlled misalignment is then imposed on one or more tube support plates, as the steam generator heats up. Displacement to produce misalignment is produced only when the steam generator is heated. The tube support plate displacement system has only one part, a push rod, which is internal to the steam generator shroud, thereby minimizing the potential of loose parts.

Abstract: A method and apparatus in a steam generator that employs tube support plates within a shroud that is in turn disposed within a shell. The tube support plates are made of a material having a coefficient of thermal expansion lower than that of the shroud. The tube support plates are aligned during fabrication, with minimal clearances between components. Using a tube support displacement system, a controlled misalignment is then imposed on one or more tube support plates, as the steam generator heats up. Displacement to produce misalignment is produced only when the steam generator is heated. The tube support plate displacement system has only two parts, a spring bar and a push rod, that are internal to the steam generator shell and threadably engaged, thereby minimizing the potential of loose parts.

Abstract: A radioactive debris trap to be installed in a steam generator for removing debris in the primary flow of a nuclear power plant's primary heat transport system. The debris trap includes an outer cylinder and a coaxial inner cylinder both having a top end and a bottom end. A top plate connects the top ends of the outer and inner cylinders. A bottom plate which encloses the trap is connected to the bottom end of the outer cylinder. There is a gap between the bottom end of the inner cylinder and the bottom plate through which primary flow enters a settling chamber located in an annular gap between the outer and inner cylinders. Several small holes are located at the top end of the outer cylinder through which liquid exits the debris trap. A means for fixedly connecting the debris trap to the steam generator is provided on the outer surface of the outer cylinder. Also included is a means for removing the radioactive debris trap from the steam generator without exposing personnel to excessive radiation.

Abstract: A radioactive debris trap to be installed in a steam generator for removing debris in the primary flow of a nuclear power plant's primary heat transport system. The debris trap includes an outer cylinder and a coaxial inner cylinder both having a top end and a bottom end. A top plate connects the top ends of the outer and inner cylinders. A bottom plate which encloses the trap is connected to the bottom end of the outer cylinder. There is a gap between the bottom end of the inner cylinder and the bottom plate through which primary flow enters a settling chamber located in an annular gap between the outer and inner cylinders. Several small holes are located at the top end of the outer cylinder through which liquid exits the debris trap. A means for fixedly connecting the debris trap to the steam generator is provided on the outer surface of the outer cylinder. Also included is a means for removing the radioactive debris trap from the steam generator without exposing personnel to excessive radiation.

Abstract: A method and apparatus particularly suited to the manufacture and assembly of cage-like, substantially cylindrical structures made of long, slender tubular components which, by themselves, are not self-supporting, employs an exo-skeleton structure to assemble cage-like, tubular structures in pie-shaped, longitudinal segments while in a horizontal or vertical position utilizing longitudinal or circumferential attachments. The apparatus comprises at least two segments which permit construction of subassemblies of the cage-like, tubular structure and their transportation, if necessary, to a remote site where they may be finally assembled.

Abstract: A method is provided for successfully rolling co-extruded tubing into drums of a boiler bank. First, a co-extruded tube is provided, containing a carbon steel base tubing with an outer layer of high alloy tubing. Next, the outer layer of high alloy tubing is removed by machining in the area of the co-extruded tubing that is to be rolled into the drum. Then, the co-extruded tubing is swaged using multiple swaging steps and annealing treatments. The co-extruded tubing is swaged to the required diameter and wall thickness. Finally, co-extruded tubing is inserted, rolled, and sealed into the drums.

Abstract: The invention is related to an improved method of removing tubes from tubes sheets. The improved method softens and elongates a tube circumferentially surround by tube sheet, wherein the softening and elongating steps allow for quick and easy removal of the tube from the tube sheet without damaging the tube sheet or tube seats.

Abstract: A gravity feed, natural circulation boiler for an SAGD process using low quality feedwater for carbonatious material recovery, has a large diameter steam drum with downcomers. A furnace of the boiler has individually replaceable membrane wall modules, each with upper and lower headers and membrane roof, wall and floor parts connected to the drum and defining a fire box having an inlet end and an outlet end. The furnace includes a membrane front wall connected to the drum with a windbox upstream of the front wall. Burners at the inlet end of the firebox heat the firebox and riser pipes are connected between the steam drum and the upper header for supplying steam to the steam drum when the firebox in heated, the downcomer pipes being connected to the lower header for supplying water from the stream drum under gravity feed so that each module defines a single circuit.

Abstract: A explosive device is disclosed for collapsing an expansion-fit metal tube from within a hole of a metal plate of a boiler or the like. The device includes a connecting rod inserted into the tube and extending outwardly from top and bottom ends of the tube. The portion of the connecting rod extending out of the top end of the tube is encapsulated by a blast chamber containing an explosive charge. The portion of the connecting rod extending out of the bottom end of the tube is secured via a retaining plate held by a washer and nut threaded to the connecting rod.

Abstract: A tube extraction device which facilitates the removal of a tube from a tube hole in a drum. The tube extraction device comprises a housing which is mounted over an exterior surface of the drum. The housing has an opening which receives a removed part of the tube. A wedge having a slanted face and a bottom edge is slidably mounted in the housing. At least one side thrusting ram and at least one drive down ram are slidably mounted in the housing. The side thrusting ram laterally moves the wedge so that the slanted face indents the tube inwardly, while the drive down ram drives the wedge down into the tube so that the tube collapses in the tube hole.

Abstract: The invention is related to a tube extracting device for removing a tube from a conventional drum of a boiler or heat exchanger. The device includes a wedge which is driven into a tube hole between the tube outer wall and the hole in the drum that the tube is in. The wedge has longitudinal ridges on its internal surface and inwardly tapered edges at its end which is driven into the zone between the tube hole and the outer wall of the tube such that the tube may be readily inwardly collapsed. Upon retracting the wedge from the tube hole, the tube is removed from the drum inside the wedge.

Abstract: An improved diaphragm for use with a gasket to prevent leakage of a pressurized fluid. The diaphragm has an internal groove which uses strong spring back and the pressure of the fluid to increase the gasket seating load, thereby providing a self-energizing seal which can accommodate changes in gasket load due to changes in fluid pressure. In one embodiment, a ring is shrink-fit or press-fit about the outer side edge of the diaphragm which improves strength and reduces the material cost.