Abstract: A control rod guide frame has a central passage of constant cross-section as a function of position along a central axis that passes through the central passage. The central passage is sized and shaped to guide a traveling assembly including at least one control rod as it moves along the central axis. The control rod guide frame comprises at least two radial guide frame sections secured around and defining the central passage. Each radial guide frame section may comprise an extruded radial guide frame section, which may be made of extruded steel. The central passage may include control rod guidance channels parallel the central axis and machined into the extruded radial guide frame sections. The at least two radial guide frame sections may be interchangeable. In some embodiments the at least two radial guide frame sections consist of between four and eight radial guide frame sections.

Abstract: A shipping container containing an unirradiated nuclear fuel assembly is lifted off the ground by operating a crane to raise a lifting tool comprising a winch. The lifting tool is connected with the shipping container by a rigging line connecting with the shipping container at a lifting point located on the shipping container between the top and bottom of the shipping container, and by winch cabling connecting with the shipping container at the top of the shipping container. The shipping container is reoriented by operating the winch to adjust the length of the winch cabling so as to rotate the shipping container about the lifting point. Shortening the winch cabling rotates the shipping container about the lifting point from a horizontal orientation to a vertical orientation, while lengthening the winch cabling rotates the shipping container about the lifting point from the vertical orientation to the horizontal orientation.

Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel having a lower portion containing a nuclear reactor core and a vessel head defining an internal pressurizer. A reactor coolant pump (RCP) mounted on the vessel head includes an impeller inside the pressure vessel, a pump motor outside the pressure vessel, and a vertical drive shaft connecting the motor and impeller. The drive shaft does not pass through the internal pressurizer. A central riser may be disposed concentrically inside the pressure vessel, and the RCP impels primary coolant downward into a downcomer annulus between the central ser and the pressure vessel. A steam generator may be disposed in the downcomer annulus and spaced apart from with the impeller by an outlet plenum, A manway may access the outlet plenum so tube plugging can be performed on the steam generator via access through the manway without removing the RCP.

Abstract: A pressurized water nuclear reactor (PWR) includes a once through steam generator (OTSG) disposed in a generally cylindrical pressure vessel and a divider plate spaced apart from the open end of a central riser. A sealing portion of the pressure vessel and the divider plate define an integral pressurizer volume that is separated by the divider plate from the remaining interior volume of the pressure vessel. An internal control rod drive mechanism (CRDM) has all mechanical and electromagnetomotive components including at least a motor and a lead screw disposed inside the pressure vessel. Optionally CRDM units are staggered at two or more different levels such that no two neighboring CRDM units are at the same level. Internal primary coolant pumps have all mechanical and electromagnetomotive components including at least a motor and at least one impeller disposed inside the pressure vessel. Optionally, the pumps and/or CRDM are arranged below the OTSG.

Abstract: An integral pressurized water nuclear reactor for the production of steam utilizing a helical coil steam generator, a plurality of internal circulation pumps, and an internal control rod drive mechanism structure.

Abstract: A nuclear reactor comprises a pressure vessel, a nuclear reactor core comprising fissile material disposed in the pressure vessel, and a core basket disposed in the pressure vessel and containing the nuclear reactor core. An incore instrument is disposed in a guide tube of the nuclear reactor core. The incore instrument has a cable extending out of the bottom of the nuclear reactor core and making a 180° turn. A bottom support element is attached to the bottom of the core basket and defines or includes a routing tube that routes the cable of the incore instrument through the 180° turn. In some embodiments, the pressure vessel includes upper and lower vessel portions, the nuclear reactor core and core basket are disposed in the lower vessel portion, and the vessel penetration is through the lower vessel portion or through a mid-flange connecting the upper and lower vessel portions.

Abstract: A control rod drive mechanism (CRDM) includes a lifting rod supporting a control rod and a holding mechanism comprising an electromagnetic circuit with magnetic poles drawn together when the electromagnetic circuit is energized to hold the lifting rod. The hold is released upon de-energizing the electromagnetic circuit. A translation mechanism linearly translates the lifting rod held by the holding mechanism. The holding mechanism may include a non-magnetic spacer between the magnetic poles that defines a gap between the drawn together magnetic poles. The translation mechanism may include latches configured to engage an upper end of the lifting rod, and the holding mechanism draws the magnetic poles together to hold the latches engaged with the upper end of the lifting rod. A four-bar cam assembly may be used to cam the latches closed in response to a vertical actuation force applied to the cam bars.

Abstract: A nuclear reactor includes a pressure vessel and a nuclear reactor core disposed in the pressure vessel. A subterranean containment structure contains the nuclear reactor. An ultimate heat sink (UHS) pool is disposed at grade level, and an upper portion of the subterranean containment structure defines at least a portion of the bottom of the UHS pool. In some embodiments, the upper portion of the subterranean containment structure comprises an upper dome, which may protrude above the surface of the UHS pool to define an island surrounded by the UHS pool. In some embodiments, a condenser comprising a heat exchanger including hot and cold flow paths is disposed inside the subterranean containment structure; and cooling water lines operatively connect the condenser with the UHS pool.

Abstract: A control rod drive mechanism (CRDM) configured to latch onto the lifting rod of a control rod assembly and including separate latch engagement and latch holding mechanisms. A CRDM configured to latch onto the lifting rod of a control rod assembly and including a four-bar linkage closing the latch, wherein the four-bar linkage biases the latch closed under force of gravity.

Abstract: A control rod drive mechanism (CRDM) configured to latch onto the lifting rod of a control rod assembly and including separate latch engagement and latch holding mechanisms. A CRDM configured to latch onto the lifting rod of a control rod assembly and including a four-bar linkage closing the latch, wherein the four-bar linkage biases the latch closed under force of gravity.

Abstract: A fuel assembly includes a plurality of fuel rods arranged in parallel and including fissile material, a plurality of guide tubes arranged in parallel with and interspersed amongst the fuel rods, an upper end fitting connected with upper ends of the guide tubes, and a lower end fitting connected with lower ends of the guide tubes. Each fuel rod includes a top end and a bottom end wherein the top end extends into the upper end fitting and/or the bottom end extends into the lower end fitting.

Abstract: A shipping container comprises a tubular or cylindrical shell having a closed end and an open end, a top end-cap removably secured to the open end of the tubular or cylindrical shell, and at least one fuel assembly compartment defined inside the shell. Each fuel assembly compartment includes elastomeric sidewalls and is sized and shaped to receive an unirradiated nuclear fuel assembly through the open end of the shell. The shipping container may further include a divider component, for example having a cross-shaped cross-section with ends of the cross secured to inner walls of the shell, and the divider component and the inner walls of the shell define the fuel assembly compartments. To load, the shipping container is arranged vertically and an unirradiated nuclear fuel assembly is loaded through the open end of the shell into each compartment, after which the open end is closed off by securing the top end-cap.

Abstract: A spacer grid includes intersecting straps defining cells with springs and dimples arranged to hold fuel rods passing through the cells. The direction of the springs switches at a switch point in the spacer grid that is not at the center of the spacer grid. The intersecting straps may include a first set of mutually parallel straps including a first transition strap and a second set of mutually parallel straps including a second transition strap, with the second set intersecting the first set. The springs of the first set of mutually parallel straps face away from the first transition strap, and the springs of the second set of mutually parallel straps face away from the second transition strap. The outer straps in some embodiments include dimples but not springs.

Abstract: A spacer grid includes intersecting straps defining cells with springs and dimples arranged to hold fuel rods passing through the cells. The springs are dual cantilevered springs with a bridge section between the distal end of the spring and the base. The distal portion of the spring is less stiff than the bridge section. The bridge section creates a bump which acts as a stop or travel limiter to prevent loss of grip force due to excessive spring deflection.

Abstract: A pressurized water reactor (PWR) comprises a pressure vessel, a reactor core disposed in the pressure vessel, an integral or external pressurizer, primary coolant disposed in the pressure vessel and heated by operation of the reactor core, and a steam generator disposed in the pressure vessel and configured to convert secondary coolant in the form of feedwater into steam by heat transfer from the primary coolant heated by operation of the reactor core to secondary coolant in the steam generator. A controller is configured to perform a PWR control method including the operations of (i) adjusting one or more parameters of the PWR and (ii) adjusting a pressurizer water level setpoint based on a predicted direction and magnitude of change of a pressurizer water level of the PWR predicted to result from the adjusting (i).

Abstract: A process chamber is configured to contain a work piece in a controlled atmosphere and to perform a process that emits pyrophoric particulates. A closed recirculating loop connected with the process chamber recirculates gas defining the controlled atmosphere through the process chamber. A filter in the closed recirculating loop captures the generated pyrophoric particulates in the recirculating gas. A valve set has a work configuration defining the closed recirculating loop including the connection of the process chamber with the filter, and a filter regeneration configuration in which the filter is blocked off from the process chamber and is connected with an exhaust. A work piece is loaded into the process chamber. With the valve set in the work configuration, the process is performed on the loaded work piece. Thereafter, regeneration gas containing oxygen is delivered to the filter with the valve set in the regeneration configuration.

Abstract: A pressurized water nuclear reactor (PWR) has an internal pressurizer volume containing a steam bubble and is surrounded by a containment structure. A condenser is disposed inside the containment structure and is operatively connected with an external heat sink disposed outside of the containment structure. A valve assembly operatively connects the PWR with the condenser responsive to an abnormal operation signal such that the condenser condenses steam from the steam bubble while rejecting heat to the external heat sink and returns the condensed water to the PWR. A quench tank contains water with dissolved neutron poison. A valved tank pressurizing path selectively connects the steam bubble to the quench tank to pressurize the quench tank, and a valved soluble poison delivery path selectively connects the quench tank to the PWR such that the quench tank under pressure from the steam bubble discharges water with dissolved neutron poison into the PWR.

Abstract: A pressure vessel comprises an upper vessel section and a lower vessel section. A nuclear reactor core comprises fissile material contained in a containing structure and disposed in the lower vessel section. Upper internals are disposed in the lower vessel section above the nuclear reactor core. The upper internals include at least guide frames and internal control rod drive mechanisms (CRDMs) with CRDM motors mounted on a suspended support assembly including a plurality of hanger plates connected by tie rods. The plurality of hanger plates includes a lowermost hanger plate having alignment features configured to align the upper internals with the containing structure that contains the nuclear reactor core.

Abstract: An internal control rod drive mechanism (CRDM) including an electric motor is disposed in a nuclear reactor and further includes a support surface with sealed electrical connectors electrically connected with the electric motor power the motor. The internal CRDM is disposed on a support element secured inside the nuclear reactor. The support element includes sealed electrical connectors mating with the sealed electrical connectors on the support surface of the internal CRDM to power the electric motor. The sealed electrical connectors may be sealed glass, ceramic, or glass-ceramic connectors welded onto the ends of the MI cables extending from the motor. Springs, are disposed between the mating sealed electrical connectors of the support element and the support surface. A purge line is integrated with each mated connection.