Patents Assigned to Baker Hughes Incorporated
  • Patent number: 10196859
    Abstract: An earth-boring tool may include a body and at least one rotatable cutting structure assembly. The rotatable cutting structure assembly may include a leg, a rotatable cutting structure rotatably coupled to the leg, and a resistance actuator configured to impose rotational resistance on the rotatable cutting structure relative to the leg. An earth-boring to may include a plurality of rotatable cutting structure assemblies coupled to the bit body and a plurality of blades coupled to the body. A method of drilling a borehole may include rotating an earth-boring tool within the borehole, causing rotational resistance to be imposed on at least one rotatable cutting structure of the earth-boring tool, causing a blade of the earth-boring tool to be pushed into a sidewall of the borehole, and side cutting the sidewall of the borehole with the blade.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: February 5, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: David A. Stockey, Reed W. Spencer
  • Patent number: 10190687
    Abstract: A superelastic metal seal for use in a downhole tool, wherein the superelastic metal seal may be formed from a superelastic Ni—Ti alloy. The superelastic Ni—Ti alloy may be prestrained with a permanent strain. Superelasticity may be imparted to the superelastic Ni—Ti alloy through a thermal treatment process or through prestraining the superelastic Ni—Ti alloy. The superelastic Ni—Ti alloy may exhibit superelastic behavior. The superelastic Ni—Ti alloy may not exhibit shape memory behavior.
    Type: Grant
    Filed: December 27, 2016
    Date of Patent: January 29, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: Sayantan Roy, Anil K. Sadana
  • Patent number: 10190366
    Abstract: An earth-boring drill bit is described, the bit having a bit body having a central longitudinal axis that defines an axial center of the bit body and configured at its upper extent for connection into a drill string; at least one primary fixed blade extending downwardly from the bit body and inwardly toward, but not proximate to, the central axis of the drill bit; at least one secondary fixed blade extending radially outward from proximate the central axis of the drill bit; a plurality of fixed cutting elements secured to the primary and secondary fixed blades; at least one bit leg secured to the bit body; and a rolling cutter mounted for rotation on the bit leg; wherein the fixed cutting elements on at least one fixed blade extend from a center of the bit outward toward a gage region of the bit but do not include a gage cutting region, and wherein at least one roller-cone cutter portion extends from substantially the drill bit's gage region inwardly toward the center of the bit, an apex of the roller-cone cu
    Type: Grant
    Filed: April 25, 2016
    Date of Patent: January 29, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: Anton F. Zahradnik, Robert J. Buske, Rudolf C. Pessier, Don Q. Nguyen, Karlos Cepeda, Michael S. Damschen, Mitchell A. Rothe, Johnathan Howard, Gregory C. Prevost, Chaitanya K. Vempati, John F. Bradford
  • Patent number: 10174560
    Abstract: A self-contained module for actuating an element of an earth-boring tool comprises a drive unit configured to be coupled to at least one actuatable element of the earth-boring tool. The drive unit is configured to be disposed at least partially within a compartment of a body of the earth-boring tool. The compartment is radially decentralized within the earth-boring tool. The drive unit includes a drive element configured to be coupled to the at least one actuatable element. The drive unit is configured to move the drive element in a manner moving the at least one actuatable element from a first position to a second position in a direction having a component parallel with a longitudinal axis of the earth-boring tool. The self-contained module is configured to be repeatedly attached to and detached from the earth-boring tool. Such a module may be attached to a tool body carrying extendable elements to form an earth-boring tool for borehole enlargement or stabilization within an enlarged section of the borehole.
    Type: Grant
    Filed: September 18, 2015
    Date of Patent: January 8, 2019
    Assignee: Baker Hughes Incorporated
    Inventor: Volker Peters
  • Patent number: 10174562
    Abstract: Methods of forming a polycrystalline table may involve disposing a plurality of particles comprising a superabrasive material, a substrate comprising a hard material, and a catalyst material in a mold. The plurality of particles may be partially sintered in the presence of the catalyst material to form a brown polycrystalline table having a first permeability attached to an end of the substrate. The substrate may be removed from the brown polycrystalline table and catalyst material may be removed from the brown polycrystalline table. The brown polycrystalline table may then be fully sintered to form a polycrystalline table having a reduced, second permeability. Intermediate structures formed during a process of attaching a polycrystalline table to a substrate may include a substantially fully leached brown polycrystalline table. The substantially fully leached brown polycrystalline table may include a plurality of interbonded grains of a superabrasive material.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: January 8, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Derek L. Nelms, Danny E. Scott
  • Publication number: 20190003284
    Abstract: An adjustable inflow control device features a mechanically rotatable sleeve that advances or retreats axially when rotated in opposed directions to cover or uncover a labyrinth flow path from an inlet to an outlet. When used for inflow the outlet is into a tubular string to a surface location. The more the sleeve is retracted away from the labyrinth path the less resistance to flow is offered and vice versa. Another way to mechanically alter the flow resistance is to have an outer housing with a spiral groove and an axially movable inner mandrel with another spiral groove. The mandrel can be axially advanced with rotation when connected with a thread. Advancing the mandrel so that there is more overlap between the spiral patterns increases resistance to a give flow rate and vice versa. A gap between the mandrel and housing allows the mandrel to rotate and translate.
    Type: Application
    Filed: June 30, 2017
    Publication date: January 3, 2019
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Stephen Coulston
  • Publication number: 20190003286
    Abstract: A method of cleaning out a wellbore includes removing the downhole zonal isolation device arranged in a wellbore with a bottom hole assembly (BHA) of a downhole string formed from a plurality of tubulars, pumping off the BHA, removing downhole fluids from the wellbore without removing the downhole string following pumping off the BHA, circulating fluid near a toe of the wellbore, and removing downhole particles from the wellbore through the downhole string.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Applicant: Baker Hughes Incorporated
    Inventors: Scott A. Bigrigg, Bryan J. Sims
  • Publication number: 20190003273
    Abstract: A method of removing a downhole zonal isolation device includes removing the downhole zonal isolation device arranged in a wellbore with a bottom hole assembly (BHA) of a downhole string formed from a plurality of tubulars, and introducing a downhole fluid through a screen assembly mounted to the drill string uphole relative to the BHA.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Applicant: Baker Hughes Incorporated
    Inventors: Scott A. Bigrigg, Bryan J. Sims
  • Publication number: 20190003298
    Abstract: Methods and systems for generating intervention programs for a downhole formation including collecting mud-logging data during a drilling operation, wherein the drilling operation forms a borehole through the formation, generating zone characterization of one or more zones along the borehole based on the collected mud-logging data, defining targeted zones of the one or more zones along the borehole, generating a treatment characterization for each targeted zone based on the collected mud-logging data, and generating an intervention treatment design based on the targeted zones and associated treatment characterizations.
    Type: Application
    Filed: June 30, 2017
    Publication date: January 3, 2019
    Applicant: Baker Hughes Incorporated
    Inventors: Sergey Stolyarov, Sergey Kotov, Alex Bruns, David Gadzhimirzaev, Frank Walles
  • Patent number: 10167673
    Abstract: Binder compositions for use in forming a bit body of an earth-boring bit include at least one of cobalt, nickel, and iron, and at least one melting point-reducing constituent selected from at least one of a transition metal carbide up to 60 weight percent, a transition metal boride up to 60 weight percent, and a transition metal silicide up to 60 weight percent, wherein the weight percentages are based on the total weight of the binder. Earth-boring bit bodies include a cemented tungsten carbide material comprising tungsten carbide and a metallic binder, wherein the tungsten carbide comprises greater than 75 volume percent of the cemented tungsten carbide material.
    Type: Grant
    Filed: July 29, 2016
    Date of Patent: January 1, 2019
    Assignees: Baker Hughes Incorporated, TDY Industries, LLC
    Inventors: Prakash K. Mirchandani, Jimmy W. Eason, James J. Oakes, James C. Westhoff, Gabriel B. Collins
  • Patent number: 10167392
    Abstract: In a composition including a plurality of coated diamond nanoparticles, each diamond nanoparticle may have at least one silane functional group covalently bonded to a surface thereof. A method of forming coated diamond nanoparticles may include functionalizing surfaces of diamond nanoparticles with at least one of a fluorine-containing compound and an oxidant; dispersing the functionalized diamond nanoparticles in a solvent comprising a silane functional group; and forming covalent bonds between the silane functional group and the diamond nanoparticles. A method of forming a diamond coating may include depositing the diamond nanoparticles over a substrate.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: January 1, 2019
    Assignee: Baker Hughes Incorporated
    Inventors: Radhika Suresh, Joshua C. Falkner, Valery N. Khabashesku, Othon R. Monteiro, Devesh K. Agrawal
  • Patent number: 10167674
    Abstract: Method of fabricating polycrystalline diamond include functionalizing surfaces of diamond nanoparticles with fluorine, combining the functionalized diamond nanoparticles with a polymer to form a mixture, and subjecting the mixture to high pressure and high temperature (HPHT) conditions to form inter-granular bonds between the diamond nanoparticles. A green body includes a plurality of diamond nanoparticles functionalized with fluorine, and a polymer material interspersed with the plurality of diamond nanoparticles. A method of forming cutting element includes functionalizing surfaces of diamond nanoparticles with fluorine, and combining the functionalized diamond nanoparticles with a polymer to form a mixture. The mixture is formed over a body, and the mixture and the body are subjected to HPHT conditions to form inter-granular bonds between the diamond nanoparticles and secure the bonded diamond nanoparticles to the body.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: January 1, 2019
    Assignee: BAKER HUGHES INCORPORATED
    Inventors: Valery N. Khabashesku, Anthony A. DiGiovanni, Gaurav Agrawal
  • Publication number: 20180372902
    Abstract: Methods and apparatus for performing formation evaluation in a borehole intersecting an earth formation. Methods may include exciting at a first borehole depth at least one critical refraction wave by steering an acoustic beam transmitted by at least one ultrasonic transmitter to an interface in the formation to intercept the interface at a critical angle; receiving an acoustic signal comprising critical refraction wave data at a logging tool in the borehole; and obtaining a wave property measurement from the critical refraction wave data. The interface may be the borehole wall in an open-hole well or behind casing. Methods include using ultrasonic transmitter(s) to generate the plurality of acoustic beams, identifying critical refraction wave data within the response signal corresponding to the at least one critical refraction wave, and obtaining the wave property measurement from the critical refraction wave data.
    Type: Application
    Filed: June 23, 2017
    Publication date: December 27, 2018
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Wei Han, Jason M. Harris, Douglas J. Patterson, Stephen Dymmock, John Dahl
  • Publication number: 20180371889
    Abstract: A method for adjusting a drilling parameter of a drill string includes: determining one or more modes of the drill string; sensing a first oscillation amplitude at a first position in the drill string and/or an oscillation parameter of the drill string at the first position or a second position to provide measured first oscillation amplitude data and/or measured oscillation parameter data; identifying a mode of the drill string using one or more determined modes and a stability criterion and at least one of the measured first oscillation amplitude data and the measured oscillation parameter data; calculating an oscillation amplitude at a position of interest in the drill string using the identified mode and at least one of the measured first oscillation amplitude data, the measured oscillation parameter data and the stability criterion; and adjusting the drilling parameter in response to the calculated oscillation amplitude at the position of interest.
    Type: Application
    Filed: June 23, 2017
    Publication date: December 27, 2018
    Applicant: Baker Hughes Incorporated
    Inventors: Andreas Hohl, Christian Herbig, Hatem Oueslati, Hanno Reckmann, Michael Neubert
  • Patent number: 10160063
    Abstract: A method includes disposing a braze material adjacent a first body and a second body; heating the braze material and forming a transient liquid phase; and transforming the transient liquid phase to a solid phase and forming a bond between the first body and the second body. The braze material includes copper, silver, zinc, magnesium, and at least one material selected from the group consisting of nickel, tin, cobalt, iron, phosphorous, indium, lead, antimony, cadmium, and bismuth.
    Type: Grant
    Filed: July 11, 2017
    Date of Patent: December 25, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Wei Chen, Marc W. Bird, John H. Stevens
  • Publication number: 20180363416
    Abstract: A pressurized seat check valve including a flexible frustoconical seat having a back surface configured for exposure to upstream pressure, a closure member in sealable communication with the seat, the closure member being biased into contact with the seat and, in use, the seat being deflected toward the closure member by the exposure to upstream pressure.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 20, 2018
    Applicant: Baker Hughes Incorporated
    Inventors: Do Seo Park, Marc Samuelson, Zhi Yong He, Gregory Armstrong, Donavan Holland Brown
  • Publication number: 20180363395
    Abstract: A plug securement and running arrangement including a wireline adapter kit having a tension mandrel, a setting tool attached to the wireline adapter kit, a collet configured and dimensioned to be received in a bore of a downhole plug and having a material-penetrating engagement feature on an outer surface thereof attached to the tension mandrel, an interengagement feature interengaging the tension mandrel and the collet, and a support surface extending from the interengagement feature and disposed radially inwardly of the feature. A method for deploying a plug in a borehole system including penetrating an inside surface of a plug with a material-penetrating feature of a collet, setting the plug at a target location in the borehole system, disengaging the material-penetrating feature from the plug.
    Type: Application
    Filed: June 15, 2017
    Publication date: December 20, 2018
    Applicant: Baker Hughes Incorporated
    Inventor: Zachary Silva
  • Publication number: 20180363428
    Abstract: A downhole system having a liner hanger assembly includes a liner hanger and a running tool. The running tool includes a tubular and an expandable member disposed circumferentially around the tubular. The expandable member is configured to increase in volume from a first condition to a second condition at a surface location. The second condition of the expandable member connects the running tool to the liner hanger.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 20, 2018
    Applicant: Baker Hughes Incorporated
    Inventor: James Kevin Rice
  • Publication number: 20180363406
    Abstract: A downhole system includes a packer assembly including a backup ring. The backup ring includes a plurality of nested leaves nested sequentially in a circumferential direction with adjacent circumferentially positioned leaves to collectively form a substantially circular shape. Each leaf includes a receiving section and an insertion section, the receiving section receiving an insertion section of an adjacent leaf. Upon radial expansion of the backup ring, the plurality of nested leaves fan out in the circumferential direction.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 20, 2018
    Applicant: Baker Hughes Incorporated
    Inventors: Conrad Kao, Eugene Stolboushkin
  • Publication number: 20180363452
    Abstract: A method of determining a property within a subterranean formation comprises introducing silica nanoparticles into a well; obtaining a sample of a fluid produced from the well; and analyzing the sample for presence of the silica nanoparticles, wherein the silica nanoparticles comprise a core, a donor chromophore, an acceptor chromophore, and an outer silica shell; the donor chromophore and the acceptor chromophore being selected such that an emission spectrum of the donor chromophore overlaps with an absorption spectrum of the acceptor chromophore.
    Type: Application
    Filed: June 19, 2017
    Publication date: December 20, 2018
    Applicant: Baker Hughes Incorporated
    Inventors: Sankaran Murugesan, Radhika Suresh, Oleksandr Kuznetsov, Valery Khabashesku, Qusai Darugar