Abstract: An assembly having a coupling component and a poppet is disclosed. The coupling component has a first end. The first end has an opening extending into the coupling component, such that the coupling component has a sidewall extending around and defining the opening, the sidewall at least partially constructed of a ductile material. The poppet is positioned within the opening. The poppet has a first end outside of the opening, a second end within the opening, and an outer surface extending between the first end and the second end. The poppet has a recess positioned between the first end and the second end, the recess being defined by at least one sidewall and a bottom. At least a portion of the ductile material of the sidewall is positioned within the recess to secure the poppet into the opening.

Abstract: A mud pulse telemetry valve and method including a flow tube having at least one upper hydraulic opening extending from an inner surface and at least one lower hydraulic opening extending from an inner surface, a flow restriction member positioned in the flow tube and defining an orifice, an orifice housing connected to the flow tube and supporting the flow restriction member, and a screen defining a flow path from a first end of the screen to the orifice. The orifice housing has at least one inlet port in fluid communication with the upper hydraulic opening upstream of the flow restriction member, and the screen has a plurality of filter openings positioned between the flow path and the at least one inlet port. The mud pulse telemetry valve further has a control valve assembly and a pilot valve assembly.

Abstract: Methods for sensing formation properties while drilling a well are described. An antenna system and transceiver electronics system are disposed on a drill collar segment. The antenna system includes at least one transmitter antenna for creating an electromagnetic field and at least one receiver antenna for detecting the electromagnetic field. At least one antenna in the antenna system is a magnetic dipole based antenna having at least two slot based magnetic dipoles. The slot based magnetic dipoles include slots in an outer surface of the drill collar segment, wire holes beneath the outer surface connecting the slots with each other and with the transceiver electronics system, a ferrite rod placed in each slot, and, at least one continuous antenna wire passing through the slots and the wire holes.

Abstract: A downhole valve is described. The downhole valve has a pilot valve section and a tool section. The pilot valve section has a first tube. The tool section has a second tube slidably coupled to the first tube of the pilot valve section so as to provide fluid communication between the pilot valve section and the tool section. The tool section can be in the form of a signal valve section of a mud pulse telemetry valve, a reamer, a vertical steerable tool, a rotary steerable tool, a by-pass valve, a packer, a whipstock, or stabilizer.

Abstract: An improved total field calibration system and method is disclosed for reducing the rotational misalignment between magnetic and gravity sensors in a directional sensing system. A method of calibrating a tri-axial directional sensor comprising orthonormal accelerometers and orthonormal magnetometers, comprises measuring Earth's magnetic and gravity fields with said directional sensor in at least 4 sensor orientations; obtaining at least one reference field value of dip drift of Earth's magnetic field from at least one source independent of said directional sensor corresponding to said orientations; and, determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip drifts are substantially equal to said reference values. The calibration process can be performed without monitoring the declination change during the calibration process.

Abstract: An electromagnetic tool using slotted dipole antennas is presented. The dipoles may be placed in slots on a drill collar. A receiver or transmitter antenna consists of one or more slots. A dipole consists of a ferrite rod with electric wires placed above and below the ferrite. Wires may be connected such that wire current forms a loop around the ferrite rod. When a group of slots are used for an antenna, wire holes are constructed between slots. Effectively a single wire may be used to go above all ferrite rods in the group and then turn to go below all the rods. Two wire segments are in a wire hole connecting two adjacent slots. Currents in the two segments are the same in magnitudes and flow in opposite directions. There is no net current in wires in a wire hole.

Abstract: A set of instructions stored on at least one non-transitory computer readable medium running on a computer system having at least one processor. The set of instructions extract outputs from sensors of a measurement while drilling system of a drilling rig; enable a transmitter to transmit a first data stream having at least one data series including drilling data, the first data stream having an interruptible portion encompassing at least a portion of the drilling data; detect a trigger event during transmission of the first data stream; and cease transmission of the first data stream.

Abstract: A mud pulse telemetry valve assembly and method including a mud valve sub and a mud pulse telemetry valve. The mud pulse telemetry valve having a flow tube positioned within the mud valve sub in a way that at least a portion of an outer surface of the flow tube is spaced a distance from at least a portion of an inner surface of the mud valve sub to form a hydraulic passageway having an upstream end and a downstream end. The mud pulse telemetry valve further having a control valve assembly and a pilot valve assembly.

Abstract: An assembly having a coupling component and a poppet is disclosed. The coupling component has a first end. The first end has an opening extending into the coupling component, such that the coupling component has a sidewall extending around and defining the opening, the sidewall at least partially constructed of a ductile material. The poppet is positioned within the opening. The poppet has a first end outside of the opening, a second end within the opening, and an outer surface extending between the first end and the second end. The poppet has a recess positioned between the first end and the second end, the recess being defined by at least one sidewall and a bottom. At least a portion of the ductile material of the sidewall is positioned within the recess to secure the poppet into the opening.

Abstract: A downhole valve is described. The downhole valve has a pilot valve section and a tool section. The pilot valve section has a first tube. The tool section has a second tube slidably coupled to the first tube of the pilot valve section so as to provide fluid communication between the pilot valve section and the tool section. The tool section can be in the form of a signal valve section of a mud pulse telemetry valve, a reamer, a vertical steerable tool, a rotary steerable tool, a by-pass valve, a packer, a whipstock, or stabilizer.

Abstract: An electromechanical actuator having a servo valve is described. The servo valve has a valve housing having a wall surrounding the servo valve, the valve housing having a first end and a second end with the servo valve positioned between the first end and the second end. The valve housing also includes at least one debris vent positioned on an exterior surface of the wall between the servo valve and the first end of the valve housing, the debris vent having a first dimension; and, at least one fluid vent positioned on the exterior surface of the wall between the servo valve and the second end of the valve housing, the fluid vent having a second dimension. The first dimension is smaller than the second dimension.

Abstract: A mud pulse telemetry valve assembly and method including a mud valve sub and a mud pulse telemetry valve. The mud pulse telemetry valve having a flow tube positioned within the mud valve sub in a way that at least a portion of an outer surface of the flow tube is spaced a distance from at least a portion of an inner surface of the mud valve sub to form a hydraulic passageway having an upstream end and a downstream end. The mud pulse telemetry valve further having a control valve assembly and a pilot valve assembly.

Abstract: A set of instructions stored on at least one non-transitory computer readable medium running on a computer system having at least one processor. The set of instructions extract outputs from sensors of a measurement while drilling system of a drilling rig; enable a transmitter to transmit a first data stream having at least one data series including drilling data, the first data stream having an interruptible portion encompassing at least a portion of the drilling data; detect a trigger event during transmission of the first data stream; and cease transmission of the first data stream.

Abstract: An improved total field calibration system and method is disclosed for reducing the rotational misalignment between magnetic and gravity sensors in a directional sensing system. A method of calibrating a tri-axial directional sensor comprising orthonormal accelerometers and orthonormal magnetometers, comprises measuring Earth's magnetic and gravity fields with said directional sensor in at least 4 sensor orientations; obtaining at least one reference field value of dip drift of Earth's magnetic field from at least one source independent of said directional sensor corresponding to said orientations; and, determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip drifts are substantially equal to said reference values. The calibration process can be performed without monitoring the declination change during the calibration process.

Abstract: A downhole valve is described. The downhole valve has a pilot valve section and a tool section. The pilot valve section has a first tube. The tool section has a second tube slidably coupled to the first tube of the pilot valve section so as to provide fluid communication between the pilot valve section and the tool section. The tool section can be in the form of a signal valve section of a mud pulse telemetry valve, a reamer, a vertical steerable tool, a rotary steerable tool, a by-pass valve, a packer, a whipstock, or stabilizer.

Abstract: A downhole tool measurement device mounting system includes a chassis with a body and a chassis axis extending through the body. A monolithic assembly is mounted on the body of the chassis. The monolithic assembly includes a sensor mounted in a block. The monolithic assembly is mounted on the body of the chassis parallel to the chassis axis such that a sensing axis of the sensor is offset from a center of the body of the chassis.

Abstract: A set of instructions stored on at least one non-transitory computer readable medium running on a computer system having at least one processor. The set of instructions extract outputs from sensors of a measurement while drilling system of a drilling rig; enable a transmitter to transmit a first data stream having at least one data series including drilling data, the first data stream having an interruptible portion encompassing at least a portion of the drilling data; detect a trigger event during transmission of the first data stream; and cease transmission of the first data stream.

Abstract: An improved total field calibration system and method is disclosed for reducing the rotational misalignment between magnetic and gravity sensors in a directional sensing system. A method of calibrating a tri-axial directional sensor that includes orthonormal accelerometers and orthonormal magnetometers is disclosed. The method includes measuring Earth's magnetic and gravity fields with said directional sensor in at least 4 sensor orientations; obtaining at least one reference field value of dip drift of Earth's magnetic field from at least one source independent of said directional sensor corresponding to said orientations; and, determining and applying rotational misalignments between said magnetometers and said accelerometers so that measured magnetic dip drifts are substantially equal to said reference values. The calibration process can be performed without monitoring the declination change during the calibration process.

Abstract: A downhole valve is described. The downhole valve has a pilot valve section and a tool section. The pilot valve section has a first tube. The tool section has a second tube slidably coupled to the first tube of the pilot valve section so as to provide fluid communication between the pilot valve section and the tool section. The tool section can be in the form of a signal valve section of a mud pulse telemetry valve, a reamer, a vertical steerable tool, a rotary steerable tool, a by-pass valve, a packer, a whipstock, or stabilizer.

Abstract: A downhole tool measurement device mounting system and method are provided. The mounting system may include a chassis and a first sensor area and a second sensor area in the chassis capable of housing a first sensor and a second sensor that measure a characteristic along a first axis and a second axis, respectively. The system may also have a sensor assembly mounted in a cavity of the chassis in a third sensor area wherein a sensing axis of the sensor assembly is orthogonal to the first and second axes, the sensor assembly having a block and an orthogonal sensor mounted in the block to form a monolithic assembly that is secured into the cavity.