Patents Assigned to Berkenhoff GmbH
  • Publication number: 20220212277
    Abstract: The invention relates to a wire electrode for spark-erosion cutting, comprising a core (2), which has a metal or a metal alloy, and a sheath (3, 4, 6), which surrounds the core (2) and comprises one or more sheath layers (3, 4, 6), one of which comprises regions (3) having a morphology corresponding to block-like particles, which are spatially separated, at least over part of their periphery, from one another, from the material of the layer comprising said regions, from the material of one or more other layers and/or from the core material by cracks, characterized in that, in a wire cross-section, viewed perpendicularly or parallel to the wire longitudinal axis, more than 50% of the surface area of a region having the morphology of a block-like particle has a copper-zinc alloy with a zinc concentration of 38 to 49 wt. %. There is optionally a thin cover layer on the block-like particles, which cover layer consists of more than 50 wt. % zinc oxide with a thickness of 0.05 to 2 ?m.
    Type: Application
    Filed: May 8, 2020
    Publication date: July 7, 2022
    Applicant: Berkenhoff GmbH
    Inventors: Tobias NÖTHE, Bernd BARTHEL, Stefan RINK
  • Patent number: 8895885
    Abstract: The invention relates to a wire electrode for spark-erosion cutting. The wire electrode comprises a core made of more than 50% by weight pure crystalline aluminum and/or one or more crystalline aluminum alloys, and comprises a coating layer encompassing the core and comprising copper, zinc, and/or a copper-zinc alloy. The proportion of the surface area of the core relative to the total cross-sectional area of the wire electrode is in the range from 60% to 95% along the entire length of the wire electrode.
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: November 25, 2014
    Assignee: Berkenhoff GmbH
    Inventor: Tobias Nothe
  • Patent number: 8853587
    Abstract: A wire electrode for cutting by electrical discharge machining may include a core and a covering. The core may include a metal or a metal alloy. The covering may surround the core and may include one or more covering layers, of which at least one contains a mixture of phases including at least one of ? or ?? brass and including ? brass. In the at least one covering layer that contains the mixture, the phases are present next to one another in a fine-grained microstructure having a mean grain size of 5 ?m or less in section perpendicular to the longitudinal axis of the wire electrode.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: October 7, 2014
    Assignee: Berkenhoff GmbH
    Inventors: Ingo Baumann, Tobias Nöthe
  • Publication number: 20110290531
    Abstract: The invention relates to a wire electrode (1, 1?) for electric discharge cutting processes and a method for the production thereof. The wire electrode (1, 1?) has a core (2) containing a metal or a metal alloy, and a coating (3, 4; 3, 4, 5) that surrounds the core (2) and includes one or more coating layers (3, 4, 5), at least one (3) of which contains a phase mixture of ?-brass and/or ??-brass and ?-brass. In said at least one coating layer (3) containing ?-brass and/or ??-brass and ?-brass, the ?-phase and/or ??-phase and the ?-phase are arranged next to each other in a fine-grained structure in which the mean size of the ?-brass and/or ??-brass grains and the ?-brass grains amounts to a maximum of 5 ?m relative to the cross-section extending perpendicular to the longitudinal axis of the wire electrode (1, 1?).
    Type: Application
    Filed: November 26, 2009
    Publication date: December 1, 2011
    Applicant: Berkenhoff Gmbh
    Inventors: Ingo Baumann, Tobias Nöthe
  • Publication number: 20110226743
    Abstract: The invention relates to a wire electrode for spark-erosion cutting. The wire electrode comprises a core made of more than 50% by weight pure crystalline aluminum and/or one or more crystalline aluminum alloys, and comprises a coating layer encompassing the core and comprising copper, zinc, and/or a copper-zinc alloy. The proportion of the surface area of the core relative to the total cross-sectional area of the wire electrode is in the range from 60% to 95% along the entire length of the wire electrode.
    Type: Application
    Filed: March 28, 2011
    Publication date: September 22, 2011
    Applicant: Berkenhoff Gmbh
    Inventor: Tobias Nüthe
  • Patent number: 6806433
    Abstract: The invention concerns a high-strength erosion electrode having good electrical conductivity. The erosion electrode is made up of a steel core, an intermediate layer of copper or a copper-containing alloy, and an outer layer containing at least 40% zinc or, alternatively, a steel core and a zinc alloy outer layer having a zinc content of from 40-60%. The steel core has a patented structure which contains between 0.6 and 1 wt. % carbon and occupies an area corresponding to between 50 and 75% of the erosion electrode diameter, the intermediate layer occupying an area of between 5 and 40% of the total diameter, the outer layer occupying an area of between 10 and 30%, and the zinc content of the outer layer being between 40 and 60 wt. %. In the alternative embodiment, the steel core occupies an area corresponding to between 50 and 75% of the erosion electrode diameter and the outer layer occupies the balance.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: October 19, 2004
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni, Klaus Tauber
  • Patent number: 6794597
    Abstract: In order to achieve a reduction in wear of the wire guide rollers, apart from an improvement in the cutting speed and an improvement in current conduction, a wire electrode for spark erosion cutting of metals etc., comprising either a homogenous center (1) made of a metal or of a metal alloy, or a composite center, is provided with a sheath coating (2) whose surface is structured, wherein the indentations (3) created by the structure, are filled by a filler (4) made of an easily vapourable metal or of a metal alloy, so as to achieve a surface with little peak-to-valley height, i.e. with little surface roughness.
    Type: Grant
    Filed: September 17, 2002
    Date of Patent: September 21, 2004
    Assignee: Berkenhoff GmbH
    Inventors: Heinrich Groos, Bernd Barthel, Tobias Noethe, Christoph Dietrich
  • Patent number: 6781081
    Abstract: A wire electrode for spark erosion cutting of metals, electrically-conducting ceramics etc., comprising either a homogenous centre (1) made of a metal or of a metal alloy, or a composite centre made from a steel core with a coating of copper or copper alloy, wherein the wire electrode comprises at least two sheath coatings made of zinc alloys, with said coatings wearing during erosion. In order to increase performance during high-speed cutting, such a wire electrode comprises an inner sheath coating (2) predominantly comprising &bgr;-brass, and an outer sheath coating (3) predominantly comprising &ggr;-brass, wherein the fraction of &bgr;/&bgr;′-phase or &ggr;-phase in the two sheath coatings is at least 60%. The ratio of the coating thickness of &bgr;-brass to &ggr;-brass is between 0.3 and 7. The sum of the thicknesses of both sheath coatings in relation to the external diameter of the electrode is between 0.1 and 0.3.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: August 24, 2004
    Assignee: Berkenhoff GmbH
    Inventors: Heinrich Groos, Bernd Barthel, Tobias Noethe, Christoph Dietrich
  • Publication number: 20040115089
    Abstract: Conventional weld fillers contain copper, aluminum and manganese. These weld fillers are as a rule not suited for the welding of thin or rust-free sheet metals. The inventive weld filler contains 0.5 to 6.0 percent by weight Al, 0.5 to 8.0 percent by weight Mn, the usual impurities are less than or equal to 1.0 percent by weight and as the remainder Cu. This weld filler is better suited for the welding of thin or rust-free sheet metals than the up to now known weld fillers.
    Type: Application
    Filed: September 24, 2003
    Publication date: June 17, 2004
    Applicant: Berkenhoff GmbH.
    Inventors: Bruno Rechtziegel, Juergen Fackert, Eberhard Schmid, Uwe Berger, Juergen Schlottner, Klaus Tauber
  • Patent number: 6566622
    Abstract: A wire electrode, and a method for making it, for use in spark-erosive cutting having an electrically conducting core essentially absorbing the tensile forces. The wire electrode has furthermore a coating which wears during erosion, which coating consists of two layers. Such a wire electrode is suited for both quick cutting and also for fine cutting of workpieces. The wire electrode has for this purpose an inner layer of the coating, which serves the quick cutting process and consists of an essentially homogenous alloy. Whereas the outer layer of the coating is provided for the fine cutting and has a zinc content of above 80 wt. %, whereby the layer thickness of the outer layer lies at ⅕ of the layer thickness of the remaining coating.
    Type: Grant
    Filed: March 23, 2000
    Date of Patent: May 20, 2003
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Bernd Neuser
  • Patent number: 6448527
    Abstract: The invention concerns a high-strength erosion electrode having good electrical conductivity. The erosion electrode is made up of a steel core, an intermediate layer of copper or a copper-containing alloy, and an outer layer containing at least 40 % zinc. The steel core has a patented structure which contains between 0.6 and 1 wt. % carbon and occupies an area corresponding to between 50 and 75 % of the erosion electrode diameter, the intermediate layer occupying an area of between 5 and 40 % of the total diameter, the outer layer occupying an area of between 10 and 30 %, and the zinc content of the outer layer being between 40 and 60 wt. %.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: September 10, 2002
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni, Klaus Tauber
  • Patent number: 6447930
    Abstract: In order to produce a wire electrode having a core consisting of a copper/zinc alloy and to produce a specific sheath layer, the sheath layer is coated onto the core at a temperature at which no diffusion occurs. The wire electrode is subsequently heated at a heating speed higher than 10° C. per second, briefly annealed at temperatures above 500° C. and subsequently cooled again very rapidly at cooling speeds higher than 10° C. per second.
    Type: Grant
    Filed: February 11, 1998
    Date of Patent: September 10, 2002
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni
  • Patent number: 6348667
    Abstract: A method and a wire electrode for the spark-erosive cutting of hard metal, whereby the wire electrode has a core and at least one outer coat surrounding the core and wearing during cutting. To avoid corrosion, as, for example, pitting, a wire electrode is chosen, the wearing outer coat of which consists of a metal or a metal alloy which is not nobler than the binder contained in the hard metal, and the metal or the metal alloy has an electrode potential which is less than or equal to &phgr;0=−0.28 V, referred to a standard hydrogen electrode.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: February 19, 2002
    Assignee: Berkenhoff GmbH
    Inventors: Ingo Baumann, Bernd Barthel
  • Patent number: 5981090
    Abstract: The pin for electronic assemblies according to the present invention consists of a core alloy with 0.2 to 1.5 wt. % Ag, the remainder copper, whereby at least the contact surface of the pin is provided with one or several highly conductive and/or easily solderable coatings. With this not only a higher electric conductivity of the contact is obtained but also a comparatively high strength with simple production and good workability, which makes it possible to miniaturize the pins.
    Type: Grant
    Filed: August 12, 1998
    Date of Patent: November 9, 1999
    Assignee: Berkenhoff GmbH
    Inventor: Bernhard Ott
  • Patent number: 5919322
    Abstract: A high-temperature, nickel-free alloy, in particular for spectacle frames, jewelry, etc. With the following composition in percentages by weight:Zn 3.0-7.0%Mn 8.0-13.0%Fe 0.5-3.5%Al 4.5-8.00Cu the remainder.
    Type: Grant
    Filed: June 18, 1997
    Date of Patent: July 6, 1999
    Assignee: Berkenhoff GmbH
    Inventors: Juergen Fackert, Klaus Tauber, Bruno Rechtziegel
  • Patent number: 5908517
    Abstract: A high-temperature, nickel-free alloy, in particular for spectacle frames, jewelry, etc. with the following composition in percentages by weight:______________________________________ Zn 13.0-16.0% Mn 9.0-11.0% Fe 1.0-2.0% Al 4.0-5.5% Cu the remainder.
    Type: Grant
    Filed: June 17, 1997
    Date of Patent: June 1, 1999
    Assignee: Berkenhoff GmbH
    Inventors: Juergen Fackert, Klaus Tauber, Bruno Rechtziegel
  • Patent number: 5762726
    Abstract: In order to produce a wire electrode having a core consisting of a copper/zinc alloy and to produce a specific sheath layer, the sheath layer is coated onto the core at a temperature at which no diffusion occurs. The wire electrode is subsequently heated at a heating speed higher than 10.degree. C. per second, briefly annealed at temperatures above 500.degree. C. and subsequently cooled again very rapidly at cooling speeds higher than 10.degree. C. per second.
    Type: Grant
    Filed: March 22, 1996
    Date of Patent: June 9, 1998
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni
  • Patent number: 5270001
    Abstract: An alloy, in particular for use in the manufacture of jewelry, frames for glasses, and the like. In order to be able to manufacture jewelry, frames for glasses, and the like of a nickel-free alloy inexpensively and well, the following alloy has been produced according to the invention, which, in percentages by weight, has the following composition: Cu 86.0-90.0 percent, Al 2.8-4.5 percent, Mn 0.4-1.3 percent, Fe 1.0-2.5 percent, Si 0-0.5 percent, the remainder being Zn.
    Type: Grant
    Filed: September 18, 1992
    Date of Patent: December 14, 1993
    Assignee: Berkenhoff GmbH
    Inventors: Bruno Rechtziegel, Wolfgang Brandstaetter, Juergen Fackert, Klaus Tauber
  • Patent number: D432396
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: October 24, 2000
    Assignee: Berkenhoff GmbH
    Inventor: Bernd Barthel
  • Patent number: RE44789
    Abstract: In order to produce a wire electrode having a core consisting of a copper/zinc alloy and to produce a specific sheath layer, the sheath layer is coated onto the core at a temperature at which no diffusion occurs. The wire electrode is subsequently heated at a heating speed higher than 10° C. per second, briefly annealed at temperatures above 500° C. and subsequently cooled again very rapidly at cooling speeds higher than 10° C. per second.
    Type: Grant
    Filed: July 13, 2012
    Date of Patent: March 4, 2014
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni