Patents Assigned to Borealis A/S
  • Patent number: 6921799
    Abstract: The invention relates to a process for the preparation of an olefin polymer comprising at least two polymerization stage in the presence of an olefin polymerization catalyst material, an olefin polymer produced by such process, and the use of such polymers for the production of fibres, pipes, films, moulded products and products for wire and cable applications.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: July 26, 2005
    Assignee: Borealis A/S
    Inventors: Arild Follestad, Hannu Salminen
  • Patent number: 6887939
    Abstract: The present invention relates to a stabilizing agent for polymers or copolymers which is a copolymer of ethylene or propylene (A) and a vinyl compound (B) having the formula: wherein X is O, NH or NR5; R1, R2 and R3 are each independently H, C1-C8 alkyl, C1-C8 substituted aryl; R4 is H, C1-C8 alkyl, C6-C12 cycloalkyl, C1-C10 acyl, C1-C10 acyloxy or C1-C8 alkyl ether; R5 is C1-C8 alkyl and wherein the copolymer has at least 1 mol % (B) and has an MFR2 of 1-1000 g/10 min.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: May 3, 2005
    Assignees: Degussa AG, Borealis A/S
    Inventors: Udo Jegelka, Jochen Kirchhoff, Thomas Hjertberg, Bill Gustafsson, Johan Linner, Annika Smedberg
  • Patent number: 6875826
    Abstract: The present invention concerns a high melt strength propylene polymer or copolymer suitable for manufacturing foams and thermoformed product exhibiting a melt strength of at least 3 g and comprising a high molar mass portion and a low or medium molar mass portion. The polymers are produced by subjecting propylene and optionally other olefins to polymerization in a plurality of polymerization reactors connected in series, employing different amounts of hydrogen as a molar mass modifier in at least two of the reactors, and carrying out the polymerization reaction in the presence of a catalyst system capable of catalyzing the formation of a high molar mass polymerization product having a MFR2 of less than 0.1 g/l0 min and a low or medium molar mass polymerization product having a MFR2 of more than 0.5 g/10 min.
    Type: Grant
    Filed: September 28, 1998
    Date of Patent: April 5, 2005
    Assignee: Borealis A/S
    Inventors: Päivi Huovinen, Ali Harlin, Pirjo Jääskeläinen, Amir Karbasi, Nina Manner
  • Patent number: 6730756
    Abstract: Olefin polymerization may be catalysed by a wide range of catalytic materials. Described herein is a heterogeneous olefin polymerization catalyst comprising a porous paniculate support material having impregnated therein a metallocene catalyst the metal atom whereof is bound to an amide group which is not bound to an &eegr;-ligand of the metallocene, or the reaction product of a said metallocene catalyst and a co-catalyst.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: May 4, 2004
    Assignees: Borealis A/S, Peroxid-Chemie GmbH
    Inventors: Ove Andell, Kalle Kallio, Hikka Knuuttitila
  • Patent number: 6683125
    Abstract: The present invention concerns polymer compositions and a process for the preparation thereof. The compositions comprise a propylene polymer nucleated with a polymeric nucleating agent containing vinyl compound units, and 0.1 to 10% talc, calculated from the weight of the composition, to reduce shrinkage and to improve stiffness of the composition.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: January 27, 2004
    Assignee: Borealis A/S
    Inventors: Morten Augestad, Dag Tørå, Sveinung Aasetre
  • Patent number: 6562914
    Abstract: A process for homo or copolymerizing propylene, wherein propylene is polymerized in the presence of a catalyst at an elevated temperature in a reaction medium in which a major part of the reaction medium is propylene and the polymerization is carried in at least one CSTR or loop reactor, where the polymerization is carried out at a temperature and a pressure which are above the corresponding critical temperature and the pressure of the reaction medium and were the residence time is at least 15 minutes. The process can also have a subcritical loop polymerization before the supercritical stage polymerization or gas phase polymerization after the supercritical stage polymerization.
    Type: Grant
    Filed: April 27, 2000
    Date of Patent: May 13, 2003
    Assignee: Borealis A/S
    Inventors: Henrik Andtsjö, Ismo Pentti, Ali Harlin
  • Patent number: 6506858
    Abstract: A process for the preparation of a catalyst material and the resultant catalyst material. The process comprises the steps of: (a) treating a particulate support material with an alkylating agent; (b) contacting the alkylating agent treated support material with a procatalyst; optionally (c) contacting the support material with an ionic catalyst activator, and optionally (d) recovering the catalyst-carrying support material. The process allows the simple and effective alkylation of procatalysts, such as metallocene procatalysts. The procatalyst comprises at least one triaza containing ligand.
    Type: Grant
    Filed: April 21, 2000
    Date of Patent: January 14, 2003
    Assignee: Borealis A/S
    Inventors: Hikka Knuuttila, Kallee Kallio, Ove Andell
  • Patent number: 6461574
    Abstract: An apparatus for the polymerization of olefin monomers comprising means for forming a fluid stream containing catalyst, means for continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, means for feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and means for removing the resultant polymer slurry from the polymerization reactor.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: October 8, 2002
    Assignee: Borealis A/S
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6416860
    Abstract: A semiconducting composition for the inner semiconducting layer of an electric cable, an electric cable incorporating the composition, and a method of producing a cross-linked inner semiconducting layer of an electric cable are disclosed. The semiconducting composition comprises, based on the total weight of the composition, (a) 30-90% by weight of an ethylene copolymer, (b) carbon black in an amount at least sufficient to make the composition semiconducting, (c) 0-8% by weight of a peroxide cross-linking agent, (d) 0-8% by weight of conventional additives, characterized in that said ethylene copolymer (a) is an ethylene-methyl (meth)acrylate copolymer, preferably comprising 5-25% by weight of methyl(meth)acrylate, based on the weight of the copolymer.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: July 9, 2002
    Assignee: Borealis A/S
    Inventors: Bill Gustafsson, Ola Fagrell
  • Patent number: 6362356
    Abstract: The invention relates to metallocen compounds having &eegr;5 ligands comprising at least four fused rings and having a sum of fused rings in all of its &eegr;5 ligands being at least 6. Such compounds are for example {[1-(7,9-diphenylcyclopent[a]acenaphthadienyle)-1-phenyle-2-(7,9-diphenylcyclopent[a]acenaphthadienyl)]ethane} zirconium dichloride, {[1-(7,9-diphenycyclopent[a]acenaphthadienyl)-1-phenyl-2-flourenyl]ethane} zirconium dichloride, [bis(7,9-diphenylcyclopent[a]acenaphthadienyl)] zirconium dichloride and [bis(7,9-diphenylcyclopent[a]acenaphthadienyl)]hafnium dichloride. The invention also relates to a catalyst composition comprising such as an aluminoxane. The metallocene compound and the catalyst composition can successfully be used to produce high molecular weight polyethene and long-chain branch polypropene.
    Type: Grant
    Filed: January 11, 2000
    Date of Patent: March 26, 2002
    Assignee: Borealis A/S
    Inventors: Timo Repo, Markku Leskelä
  • Patent number: 6339136
    Abstract: A process for homo or copolymerizing propylene, wherein propylene is polymerized in the presence of a catalyst at an elevated temperature in a reaction medium, in which a major part is formed by propylene. The polymerization is carried in at least one slurry reactor in the presence of liquid propylene at a temperature between 80° C. and the critical temperature of the reaction medium and a catalyst system producing within said temperature range a high productivity and essentially constant isotacticity within wide melt index range.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: January 15, 2002
    Assignee: Borealis A/S
    Inventors: Sirpa Ala Huikku, Thomas Garoff, Timo Leinonen, Ali Harlin, Fred Bergmann
  • Patent number: 6325959
    Abstract: Use of at least partly cross-linked polyolefin plastic, which is oriented biaxially, as material for pressure pipes, is described. The pressure pipe is produced by extrusion with subsequent axial and peripheral orientation of the pipe, the pipe being at least partly cross-linked before the biaxial orientation. Preferably, the pipe is cross-linked to about 20-50% before orientation. By the at least partial cross-linking before orientation, this can be carried out at temperatures above the crystalline melting point of the plastic material.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: December 4, 2001
    Assignee: Borealis A/S
    Inventors: Carl-Gustaf Ek, Lars Höjer
  • Patent number: 6300420
    Abstract: The invention relates to a copolymer composition prepared from copolymers of propene and &agr;-olefin having 2 to 12 carbon atoms, having high molecular weight, a broad molecular weight distribution and an improved comonomer distribution. The invention relates also to a process for producing the composition and the use of the composition in pipes, fittings, profiles, films and foams. The composition is a so-called reactor mixture of copolymers of said monomers comprising a first copolymer having a higher molecular weight, an &agr;-olefin content of 3 to 10 wt. % and a melt flow rate MFR2 of 0,005 to 0,8, and a second copolymer having a lower molecular weight, thus the final composition has a comonomer content of 2 to 10 wt. %, a melt flow rate MFR2 of 0,05 to 2,5 wt. %, a melt flow ratio MFR10/MFR2 of 6 to 15, and the split of the copolymers in the composition between the higher molecular weight copolymer and the lower molecular weight copolymer is from 40/60 to 70/30.
    Type: Grant
    Filed: May 12, 1997
    Date of Patent: October 9, 2001
    Assignee: Borealis A/S
    Inventors: Pirjo J{umlaut over (aa)}skeläinen, Amir Karbasi, Bo Malm, Päivi Pitkänen
  • Patent number: 6284849
    Abstract: A method for transitioning between two different catalysts in olefin polymerizations, a first catalyst and a second catalyst, comprising the steps of: discontinuing the feed of the first catalyst into the polymerization reactor, and introducing the second catalyst into the reactor, wherein the transition is performed between a chromium-based catalyst and a metallocene catalyst.
    Type: Grant
    Filed: January 11, 1999
    Date of Patent: September 4, 2001
    Assignee: Borealis A/S
    Inventors: Vidar Almquist, Tone Aastad, Ingrid Sorum Melaaen, Harri Hokkanen, Kalle Kallio
  • Patent number: 6277778
    Abstract: According to the invention a new catalyst precursor is obtained, in which alkoxy or siloxy substitution in the 2-position of 5-membered ring of indenyl compound has been carried out. Thereby a metallocene compound is achieved, in which an oxygen atom is directly bonded to the 2-position of a pentahapto indenyl moiety. The catalyst precursors can be used as components for olefin polymerization catalysts.
    Type: Grant
    Filed: September 23, 1998
    Date of Patent: August 21, 2001
    Assignee: Borealis A/S
    Inventors: Reko Leino, Hendrik Luttikhedde, Carl-Erik Wilen, Jan Näsman
  • Patent number: 6268442
    Abstract: A process for the reduction of reactor fouling at radical initiated high pressure polymerisation of ethylene (co)polymers is described. The process is characterised in that an adhesion reducing silicon containing compound is added to the polymerisation reactor, preferably in an amount of 0.001-3% by weight, based on the amount of polymer produced. Preferably the silicon containing compound is hexadecyl trimethoxy silane.
    Type: Grant
    Filed: September 8, 1999
    Date of Patent: July 31, 2001
    Assignee: Borealis A/S
    Inventors: Bill Gustafsson, Ruth Dammert, Jussi Laurell, Erik van Praet
  • Patent number: 6242543
    Abstract: A process for the polymerization of ethylene and optionally &agr;-olefins to form ethylene homopolymer or copolymers having a broad molecular weight distribution, comprising polymerization of 100-80 wt. % of ethylene and 0-20 wt. % of comonomer in the presence of two independent, simultaneously present catalysts A and B, wherein catalyst A, deposited on an inorganic support, comprises chromium in a predominantly oxidant state of 2 and catalyst B comprises a bis-cyclopentadienyl chromium compound reacted with an inorganic support.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: June 5, 2001
    Assignee: Borealis A/S
    Inventors: Arild Follestad, Richard Blom, Ivar Martin Dahl, Klaus-Joachim Jens, Svein Staal Eggen
  • Patent number: 6207607
    Abstract: Disclosed is the homogenous reaction at 40-200° C. of MgX12−nR1OH (where n=2.0-6.4) with TiX24 and a higher (C6-C20) alkyl ester of a carboxylic acid, optionally in the presence of a solvent. In such a completely homogenous reaction, no carrier appears. In order to obtain a product in the liquid stage, the molar ratio between the ester and the MgX12.nR1OH should be at least 0.8/j wherein j is the number of carboxyl groups in the ester. If the ester has two carboxyl groups, for instance, j is 2 and the molar ratio should be at least 0.8/2, that is, 0.4.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: March 27, 2001
    Assignee: Borealis A/S
    Inventors: Thomas Garoff, Timo Leinonen, Sirpa Ala-Huikku
  • Patent number: 6197264
    Abstract: A process for polymerization of olefin monomers by forming a fluid stream containing catalyst, continuously feeding the fluid stream into an elongated polymerization reactor having at least two successive chambers separated by dividing plates having a diameter slightly smaller than that of the polymerization rector, feeding monomers, and an optional catalyst and donor into the polymerization reactor under temperature conditions to polymerize the olefin while maintaining a mixed flow in the chambers to polymerize the monomers and optional comonomer in the fluid, and removing the resultant polymer slurry from the polymerization reactor.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: March 6, 2001
    Assignee: Borealis A/S
    Inventors: Esa Korhonen, Pauli Leskinen, Ward Mennes, Fred Bergmann
  • Patent number: 6187402
    Abstract: A multilayer pipe having improved resistance to rapid crack propagation is described.; The pipe consists of at least two layers of different propylene plastic materials, which are so selected and combined that the pipe has a resistance to rapid crack propagation, measured as the critical temperature, which is equal to or lower than 0° C. The pipe is made of polypropylene plastic, and at least one of the layers of the pipe comprises a polypropylene plastic, which is selected from a propylene contanig from 1.0 to 10.0% by weight of ethylene or C4-C10-&agr;-olefin repeating units and having an MFR2 value of between 0.05 and 0.40 g/10 min or an elastromer-modified polypropylene containing from 1.0 to 30% by weight of ethylene or C4-C10-&agr; olefin repeating units and having an MFR2 value of between 0.05 and 50 g/10 min.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: February 13, 2001
    Assignee: Borealis A/S
    Inventors: Carl-Gustaf Ek, Bo Malm, Anders Nymark