Patents Assigned to BorgWarner Ludwigsburg GmbH
  • Patent number: 9555690
    Abstract: The invention relates to a heating device for heating the interior of a motor vehicle, comprising a plurality of heating modules arranged in at least one heating unit, each heating module comprising at least one heating resistor, at least one heat exchanger configured for delivering heat generated by the heating resistor to an airflow, and a rectangular frame surrounding the at least one heating resistor and the at least one heat exchanger, each frame having openings in opposed frame legs, wherein in the at least one heating unit the frame legs, comprising openings, of adjacent heating modules face one another and electrical connection elements reaching through the openings electrically connect the heating modules to one another.
    Type: Grant
    Filed: May 21, 2014
    Date of Patent: January 31, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Andreas Klingebiel, Stephan Weinhold
  • Patent number: 9553427
    Abstract: The invention relates to a corona ignition device for igniting fuel in an internal combustion engine by means of a corona discharge, comprising a central electrode, an insulator, into which the central electrode plugs, a housing, into which the insulator plugs, a bobbin, onto which a coil which is attached to the central electrode is wound, and a shield cap, which is plugged onto an end portion of the bobbin facing the insulator. According to the invention, a portion of the central electrode protrudes through a bottom of the shield cap, or a circumferential wall of the shield cap has one or more slots, or the shield cap has a circumferential wall, which protrudes only on one side beyond the bottom of the shield cap only on one side.
    Type: Grant
    Filed: November 15, 2013
    Date of Patent: January 24, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Tom Achtstätter, Timo Stifel
  • Patent number: 9534575
    Abstract: What is described is a method for igniting a fuel/air mixture in a combustion chamber of an engine, wherein a pencil, which is electrically insulated with respect to walls of the combustion chamber and contains a heating resistor, is electrically heated to a temperature of at least 800° C. in the combustion chamber of the engine by applying a heating voltage, and a high voltage of at least 500 V, which is different from the heating voltage, is applied to the pencil and thereby ions are generated in the combustion chamber by field emission of electrons. The invention additionally relates to an ignition system and a glow plug.
    Type: Grant
    Filed: July 23, 2014
    Date of Patent: January 3, 2017
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Michael Eberhardt, Martin Allgaier
  • Patent number: 9525272
    Abstract: Described is a corona ignition device comprising an insulator, a housing that is closed at its front end by the insulator, a center electrode that protrudes out of a front end of the insulator and has at least one ignition tip, wherein the insulator protrudes out of the housing and widens outside of the housing. The insulator curves in a dome-shaped manner over the front end of the housing.
    Type: Grant
    Filed: October 13, 2014
    Date of Patent: December 20, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Steffen Bohne, Timo Stifel, Johann Weissenbacher
  • Patent number: 9518553
    Abstract: The invention relates to an ignition device for an Otto engine, comprising an ignition coil, a printed circuit board, which carries a control circuit with a power transistor, a plastic housing, in which the ignition coil and the printed circuit board are arranged, and a thermal dissipation element, which protrudes through a wall of the plastic housing. In accordance with this disclosure, the printed circuit board carries a cooling body, which is plugged together with the thermal dissipation element to form a thermal bridge, which dissipates thermal losses of the control circuit out from the plastic housing.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: December 13, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Johann Weissenbacher, Matthias Krause, Siegmund Oberer
  • Patent number: 9506651
    Abstract: Methods for producing a glow plug having a housing, a ceramic glow pin and a protective tube from which a section of the glow pin projects which is thinner than a thicker section arranged in the protective tube. The thinner section leads to a glow tip. The glow pin is inserted into the protective tube and the protective tube is inserted into the housing. A securing element is placed onto the first end of the glow pin. The internal diameter of the securing element is smaller than the maximum diameter of the glow pin. The securing element is fastened on the protective tube. Alternatively, the protective tube is heated locally at a section of the protective tube surrounding the thinner section, and there the interior width of the protective tube is reduced to a value smaller than the diameter of the thicker section of the glow pin.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: November 29, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Hans Peter Kasimirski, Martin Allgaier
  • Patent number: 9488153
    Abstract: A method for operating a glow plug by means of pulse-width-modulated voltage pulses which are generated by controlling a load transistor, wherein a heating current flowing through the glow plug is measured and the duty cycle of the pulse-width-modulated voltage pulses is changed in accordance with values of the heating current. The heating current can be measured by means of a current measurement circuit, through which a sense current flows parallel to the load transistor, and the value of the heating current is calculated by multiplying a measured value of the sense current by a kILIS factor, wherein the temperature of the current measurement circuit is measured and the kILIS factor is defined in accordance with the measured circuit temperature. A glow plug control device is also disclosed.
    Type: Grant
    Filed: March 7, 2014
    Date of Patent: November 8, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Andreas Bleil, Yasar Güncar, Markus Pados, Ralf Müller, Clemens Rinkert
  • Patent number: 9486871
    Abstract: This disclosure relates to a method for producing a heating rod for a vehicle heating apparatus, said method comprising the following steps: arranging at least one PTC element and at least one contact element in a tube, which is formed from sheet metal and is open along a longitudinal side; welding portions of the sheet metal that bear against one another by means of a weld seam running in the longitudinal direction of the tube. This disclosure also relates to such a heating rod.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: November 8, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Thomas Giffels, Ralph Waechter, Michael Luppold, Alexander Dauth, Klaus Lehmann
  • Patent number: 9485809
    Abstract: The invention relates to a heating rod, comprising a housing made of metal, a heating element disposed in the housing, and a contact plate, which is seated against the heating element with a front and which protrudes from the housing. It is provided according to this disclosure that the contact plate is an aluminum sheet having an anodized back and the contact plate comprises projections for positioning the heating element.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: November 1, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Victor Ritzhaupt, Alexander Dauth, Michael Luppold
  • Patent number: 9464618
    Abstract: The invention relates to corona ignition device for igniting fuel in a combustion chamber of an engine by means of a corona discharge, comprising an insulator, a center electrode, which plugs into the insulator and carries an ignition head having a plurality of ignition needles, and a housing, into which the insulator plugs. In accordance with the invention, the ignition needles and the center electrode plug into the ignition head. The invention also relates to a method for producing an ignition head for a corona ignition device, wherein a green compact of the ignition head is produced by injection molding of metal powder, and the green compact is sintered while ignition needles and/or a center electrode plug thereinto.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: October 11, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Timo Stifel, Helmut Müller
  • Patent number: 9452369
    Abstract: The invention relates to a vaporizer comprising a housing, a housing cap, which covers an end of the housing and has a vapor discharge opening, and a heating element, which sits in the housing and protrudes into the housing cap, wherein an annular gap is provided between the heating element and the housing and also between the heating element and the housing cap and connects an inlet opening in the housing to the vapor discharge opening. In accordance with this disclosure, the annular gap has a starting portion, a middle portion and an end portion, wherein the starting portion and the middle portion are arranged in the housing and the end portion is arranged in the housing cap, and wherein the annular gap is wider in the middle portion than in the starting portion.
    Type: Grant
    Filed: February 19, 2014
    Date of Patent: September 27, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Martin Eller, Nicolaus Wulff, Andreas Ruthmann, Tobias Inclan
  • Patent number: 9441605
    Abstract: A corona ignition system that can be operated with relatively low expenditure in the vicinity of its resonant frequency. For each ignition, impedance and frequency values are stored in a data structure and are allocated to a respective voltage value. The data structure is complemented by an adjustment variable whose value specifies whether the present frequency value of the present engine cycle has been classified as too high or too low. The value of the adjustment variable is determined anew in each engine cycle. To that end, a comparison is made between a present frequency value with an earlier frequency value and a present impedance value with an earlier impedance value. Based upon the comparison, a value can be assigned to the adjustment value to cause a lower or higher frequency value of the corona discharge in the next cycle.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: September 13, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventor: Torsten Schremmer
  • Patent number: 9435562
    Abstract: The invention relates to a electric heating device for heating fluids, comprising at least one heating resistor, a screw, which defines a helical flow channel, and a tube housing, which surrounds the screw. In accordance with this disclosure, the screw has a core in which the at least one heating resistor is arranged.
    Type: Grant
    Filed: August 8, 2013
    Date of Patent: September 6, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Thomas Giffels, Helmut Mueller, Ralph Waechter, Michael Stoerzinger, Bernd Halbrock, Alexander Dauth, Klaus Lehmann
  • Patent number: 9429133
    Abstract: The invention relates to a method for generating an ion current which occurs as a direct current between a central electrode and one or more side electrodes of a spark plug of a spark ignition engine which is supplied repeatedly with an ignition voltage from an ignition voltage source, wherein the spark ignition engine is assigned an engine control unit, which, in an engine cycle, determines for each spark plug a target ignition point and/or an activation point for the ignition voltage source before the target ignition point, and a second voltage source is provided, which delivers a second voltage for the generation of the ion current, wherein the second voltage source lying in the engine cycle for a first time interval ?t1, which is shorter than the duration of the engine cycle, is connected to the electrodes of the spark plug, and wherein the ion current flowing as a result of the application of the second voltage to the electrodes of the spark plug takes a path which avoids the ignition voltage source.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: August 30, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Arun Sasikumar Sujatha, Ganghua Ruan, Stefan Heinzelmann, Dirk Wüstenhagen, Ulrich Schönauer
  • Patent number: 9425586
    Abstract: The invention relates to a method for producing a corona ignition device, in which a center electrode is plugged into an insulator and is connected to a coil, the coil is arranged in a housing tube, a mount for the insulator is fastened to a front end of the housing tube, and a plug connector is fastened to a rear end of the housing tube, and the housing tube is filled with insulating gas. In accordance with this disclosure, the insulating gas is introduced into the housing tube through a bore which is later sealed by welding. In one embodiment, a peg is plugged into the bore to facilitate sealing. In another embodiment, the bore is drilled into the plug connector.
    Type: Grant
    Filed: April 17, 2014
    Date of Patent: August 23, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Tom Achtstätter, Timo Stifel, Johannes Hasenkamp
  • Patent number: 9422912
    Abstract: The invention relates to a method for controlling a corona ignition device that has a high-frequency generator and a resonant circuit that contains an ignition electrode, wherein a primary voltage is fed into the high-frequency generator, the resonant circuit is excited by a secondary voltage generated by the high-frequency generator, and a corona discharge is thus produced at the ignition electrode, a series of values of an electric variable are measured during the excitation of the resonant circuit, it is checked, by evaluating the measured values, whether the corona discharge has transitioned into an arc discharge, and a determination of an arc discharge is responded to by reducing the secondary voltage and thus extinguishing the arc discharge.
    Type: Grant
    Filed: May 30, 2014
    Date of Patent: August 23, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventor: Torsten Schremmer
  • Patent number: 9401585
    Abstract: A corona ignition device for igniting fuel in an internal combustion engine by means of a corona discharge. The corona ignition device comprises a central electrode, an insulator into which the central electrode is plugged, a housing into which the insulator is plugged, a coil body onto which a coil from a winding wire is wound, which coil is connected to the central electrode, and a contact element that is located in a recess of the coil body and contacts the wire. It is provided that the contact element has a slot that runs in the longitudinal direction of the coil body, and the coil body has an opening in a side wall of the recess, wherein the wire is fed through the opening in the side wall of the recess and is held in the slot of the contact element.
    Type: Grant
    Filed: February 4, 2015
    Date of Patent: July 26, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Tom Achtstätter, Volker Dezius, Johannes Hasenkamp, Heiko Schrader
  • Patent number: 9373941
    Abstract: The invention relates to a corona ignition device for igniting fuel in a combustion chamber of an engine by means of a corona discharge, comprising a tubular housing, a coil arranged in the tubular housing, an insulator, which plugs into the tubular housing, and a center electrode, which is connected to the coil, plugs into the insulator and leads to at least one ignition tip. In order to increase the service life of the ignition tip, said ignition tip consists in part or completely of an iridium-based alloy containing 3 to 30% by weight of rhodium or is coated by a burn-up layer.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: June 21, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Tom Achtstätter, Timo Stifel
  • Patent number: 9366221
    Abstract: The invention relates to a corona ignition device for igniting fuel in a combustion chamber of an engine by means of a corona discharge, said corona ignition device comprising an insulator, a center electrode, which is held in the insulator, a housing, in which the insulator is held, and coil turns, which are disposed in a cylindrical main part of the housing and are connected to the center electrode. According to an aspect of this disclosure, the housing widens on the side of the main part remote from the insulator and further coil turns are disposed there, in a wider housing part.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: June 14, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Timo Stifel, Andreas Ehrhardt
  • Patent number: 9341371
    Abstract: The invention relates to corona ignition device comprising a housing, an insulator surrounded by the housing, an inner conductor leading through the insulator to an ignition tip, and a coil connected to the inner conductor, the coil comprising an elongate coil former and a winding formed from wire wound onto the coil former, wherein the coil former comprises at least one indentation filled with adhesive, and the wire crosses the indention such that wire portions which are arranged above the indentation are adhesively bonded to the coil former by means of the adhesive arranged in the indentation.
    Type: Grant
    Filed: January 22, 2014
    Date of Patent: May 17, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventor: Timo Stifel