Patents Assigned to BP Chemicals Limited
  • Patent number: 7915446
    Abstract: A catalyst and process for the production of acetic acid by the carbonylation of methanol and/or a reactive derivative thereof. The catalyst system comprises an iridium carbonylation catalyst, methyl iodide co-catalyst, optionally at least one of ruthenium, osmium, rhenium, zinc, gallium, tungsten, cadmium, mercury and indium and at least one non-hydrohalogenoic acid promoter. The non-hydrohalogenoic acid may be an oxoacid, a superacid and/or a heteropolyacid.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: March 29, 2011
    Assignee: BP Chemicals Limited
    Inventors: Anthony Haynes, David John Law, Andrew Miller, George Ernest Morris, Marc John Payne, John Glenn Sunley
  • Patent number: 7884236
    Abstract: A process for the production of acetic acid by carbonylating methanol and/or a reactive derivative thereof with carbon monoxide in the presence of a promoted iridium carbonylation catalyst wherein the promoters are boron and gallium.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: February 8, 2011
    Assignee: BP Chemicals Limited
    Inventors: Andrew John Miller, Marc John Payne
  • Publication number: 20100317888
    Abstract: A process for the carbonylation of dimethyl ether, dimethyl carbonate and/or methanol with carbon monoxide and hydrogen in the presence of a mordenite catalyst to produce at least one of acetic acid and methyl acetate in which process the mordenite catalyst is regenerated in-situ by contacting the catalyst with a regenerating gas comprising a molecular oxygen-containing gas and an inert diluent at a total pressure in the range 1 to 100 bar and wherein the partial pressure of the molecular oxygen-containing gas is such that the temperature of the catalyst is maintained within the range 225 to 325° C.
    Type: Application
    Filed: December 16, 2008
    Publication date: December 16, 2010
    Applicant: BP Chemicals Limited
    Inventors: Evert Jan Ditzel, David John Law, George Ernest Morris, Mark Stephen Roberts, Stephan Andreas Schunk, Martin Smit, John Glenn Sunley
  • Patent number: 7842844
    Abstract: Process for the conversion of hydrocarbons to ethanol and optionally acetic acid by converting hydrocarbon in a syngas reactor into a stream A comprising a mixture of carbon oxide(s) and hydrogen preferably having a H2/CO molar ratio between 1.5 and 2.5, converting at least part of stream A in the presence of a particulate catalyst in a reactor under a temperature between 150 and 400° C. and a pressure of 5 to 200 bar, into a C2-oxygenates stream B, where stream B includes water, alkanes, ethanol, acetaldehyde, ethyl acetate and acetic acid, which together represent least 80% by weight of the products obtained from the C2-oxygenates conversion reactor. The C2-oxygenates stream B is separated into a stream C comprising H2, CO, CO2 and alkanes, and a stream D including 15 to 40 wt % of acetic acid, 10 to 40 wt % of acetaldehyde and 15 to 40 wt % of ethanol.
    Type: Grant
    Filed: June 29, 2006
    Date of Patent: November 30, 2010
    Assignee: BP Chemicals Limited
    Inventor: Martin Philip Atkins
  • Patent number: 7842833
    Abstract: A carbonylation process for the production of a carbonylation product such as a carboxylic acid and a carboxylic acid ester by contacting carbon monoxide with a feed comprising an alcohol such as methanol and/or a reactive derivative thereof such as methyl acetate in the vapor phase using a heterogeneous heteropolyacid catalyst which has been ion-exchanged or loaded with at least one metal selected from rhodium, iridium, copper and palladium and a Group IA metal selected from lithium, sodium, potassium and rubidium.
    Type: Grant
    Filed: November 17, 2005
    Date of Patent: November 30, 2010
    Assignee: BP Chemicals Limited
    Inventor: Brian Ellis
  • Patent number: 7834223
    Abstract: Process for the conversion of carbon oxide(s) and hydrogen containing feedstocks to oxygen-containing hydrocarbon compounds in the presence of a particulate catalyst, by reacting carbon oxide(s) and hydrogen in the presence of a particulate catalyst in a conversion reactor to form oxygen-containing hydrocarbon compounds. A saturated monocarboxylic acid having from 1 to 3 carbon atoms and/or an ester of a saturated monocarboxylic acid having from 1 to 3 carbon atoms with a monohydric aliphatic paraffinic alcohol having from 1 to 4 carbon atoms is added to the conversion reactor.
    Type: Grant
    Filed: May 18, 2006
    Date of Patent: November 16, 2010
    Assignee: BP Chemicals Limited
    Inventors: Martin Philip Atkins, Leslie William Bolton, Benjamin Patrick Gracey, John Glenn Sunley
  • Publication number: 20100274045
    Abstract: A process for the manufacture of methyl acetate by the carbonylation of dimethyl ether or dimethyl carbonate with carbon monoxide under substantially anhydrous conditions in the presence of a Group TB metal loaded mordenite catalyst prepared by ion-exchanging mordenite with at least one Group IB metal, the ion-exchanged mordenite having a molar ratio of the Group IB metal to total aluminium present in the mordenite in the range 5 to 50 mol %.
    Type: Application
    Filed: December 16, 2008
    Publication date: October 28, 2010
    Applicant: BP CHEMICALS LIMITED
    Inventors: Gareth Gerald Armitage, Evert Jan Ditzel, David John Law, John Glenn Sunley
  • Patent number: 7799229
    Abstract: Process for the selective removal of Iridium carbonylation catalyst metal and/or at least one promoter selected from ruthenium, osmium and rhenium from a liquid composition comprising a carbonylation product, iridium carbonylation catalyst metal and/or the promoter metal, corrosion metals and optionally alkali or alkaline earth metals. The process is carried out by contacting the liquid composition with a chelating resin to remove at least a portion of the iridium carbonylation catalyst metal and/or at least one promoter metal contained in the liquid composition. The chelating resin contains at least one thiourea functional group. The process is suitable for treating process streams obtained in the production of carboxylic acids and/or carboxylic anhydrides.
    Type: Grant
    Filed: April 22, 2005
    Date of Patent: September 21, 2010
    Assignee: BP Chemicals Limited
    Inventors: Andrew David Poole, Stephen James Smith
  • Publication number: 20100228051
    Abstract: A process for the production of acetic acid which process comprises carbonylating methanol and/or a reactive derivative thereof in a liquid reaction composition in which there exists in equilibrium, at least a first soluble catalytic species and a second soluble catalytic species, wherein the first catalytic species is the least catalytically active or promotionally active of the species existing in the equilibrium, comprises determining (i) the concentration of the first catalytic species and/or (ii) the ratio of the concentration of the first catalytic species to the concentration of the second catalytic species in equilibrium therewith, present in the liquid reaction composition and/or a present in a liquid fraction in a separation step and maintaining (i) and/or (ii) below a pre-determined value, preferably by adjusting the concentration of at least the first catalytic species present in the liquid reaction composition and/or liquid fraction.
    Type: Application
    Filed: March 16, 2007
    Publication date: September 9, 2010
    Applicant: BP CHEMICALS LIMITED
    Inventors: Lesley Ann Key, Andrew David Poole
  • Publication number: 20100179364
    Abstract: A process for the production of a hydrocarbon which comprises contacting, in a reactor, methanol and/or dimethyl ether with a catalyst comprising a metal halide, such as a zinc halide, in which the methanol and/or dimethyl ether is contacted with the catalyst in the presence of at least one phosphorus compound having at least one P—H bond.
    Type: Application
    Filed: August 23, 2007
    Publication date: July 15, 2010
    Applicants: CALIFORNIA INSTITUTE OF TECHNOLOGY, BP CHEMICALS LIMITED
    Inventors: Jay Alan Labinger, John Glenn Sunley, Xingwei Li
  • Patent number: 7741512
    Abstract: Process for preparing an aliphatic carboxylic acid having (n+1) carbon atoms, where n is an integer up to 6, and/or the ester derivative thereof by contacting an aliphatic alcohol having n carbon atoms and/or a reactive derivative thereof selected from dialkyl ether, ester of the alcohol and an alkyl halide with carbon monoxide in the presence of a catalyst. The catalyst consists of mordenite which has been ion- exchanged or otherwise loaded with silver.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: June 22, 2010
    Assignee: BP Chemicals Limited
    Inventors: Harry Kaiser, David John Law, Stephan Andreas Schunk, John Glenn Sunley
  • Patent number: 7741517
    Abstract: A process for the production of acetic acid by carbonylating methanol and/or a reactive derivative thereof with carbon monoxide in the presence of an iridium promoted carbonylation catalyst wherein the promoters are ruthenium and at least one of niobium and tantalum.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: June 22, 2010
    Assignee: BP Chemicals Limited
    Inventors: Andrew John Miller, Stephen James Smith
  • Patent number: 7727928
    Abstract: A catalyst composition and its use for the oxidation of ethane to ethylene and acetic acid which comprises (i) a support, and (ii) in combination with oxygen, the elements molybdenum, vanadium and niobium, optionally tungsten and a component Z, which is one or more metals of Group 14 of the Periodic Table of Elements; a, b, c, d and e represent the gram atom ratios of the elements Mo, W, Z, V and Nb respectively, such that 0<a?1; 0?b<1 and a+b=1; 0.05<c?2; 0<d?2; and 0<e?1.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: June 1, 2010
    Assignee: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J George, Bruce I Rosen
  • Publication number: 20100130771
    Abstract: Production of methyl acetate by carbonylating a dimethyl ether feed with carbon monoxide under substantially anhydrous conditions, in the presence of a zeolite catalyst at a temperature in the range of greater than 250° C. to 350° C. and at a pressure in the range greater than 10 barg to 100 barg.
    Type: Application
    Filed: April 23, 2008
    Publication date: May 27, 2010
    Applicant: BP Chemicals Limited
    Inventors: Evert Jan Ditzel, David John Law, Mark Stephen Roberts
  • Publication number: 20100121098
    Abstract: Production of methyl acetate by carbonylating a dimethyl ether feed with carbon monoxide under substantially anhydrous conditions, in the presence of a mordenite catalyst which contains copper and/or silver and 0.05 to 10 mol % platinum relative to aluminium.
    Type: Application
    Filed: April 23, 2008
    Publication date: May 13, 2010
    Applicant: BP CHEMICALS LIMITED
    Inventors: Evert Jan Ditzel, Andre Harmen Sijpkes, John Glenn Sunley
  • Publication number: 20100094047
    Abstract: An oxide catalyst composition comprising the elements molybdenum, vanadium, niobium and titanium and a process for making the catalyst composition. A process for the selective oxidation of ethane and/or ethylene to acetic acid using the catalyst composition. The catalyst composition provides high selectivity to acetic acid with reduced selectivity to ethylene.
    Type: Application
    Filed: December 10, 2009
    Publication date: April 15, 2010
    Applicant: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J. George, Bruce I. Rosen
  • Patent number: 7692040
    Abstract: A process for the production of acetic acid by carbonylating methanol and/or a reactive derivative thereof with carbon monoxide in at least one carbonylation reaction zone containing a liquid reaction composition comprising an iridium carbonylation catalyst, methyl iodide co-catalyst, a finite concentration of water, acetic acid, methyl acetate, at least one promoter selected from ruthenium, osmium and rhenium and at least one catalyst system stabiliser selected from indium, cadmium, mercury, gallium and zinc and wherein the molar ratio of iridium:promoter:stabiliser in the liquid reaction composition is maintained in the range 1:(>2 to 15):(0.25 to 12).
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: April 6, 2010
    Assignee: BP Chemicals Limited
    Inventors: Lesley Ann Key, Marc John Payne, Andrew David Poole
  • Publication number: 20100069514
    Abstract: The present invention provides a process, that has a reduced level of CO2 emissions, for the conversion of hydrocarbons into alcohol(s) in the presence of a catalyst.
    Type: Application
    Filed: October 17, 2007
    Publication date: March 18, 2010
    Applicant: BP CHEMICALS LIMITED
    Inventors: Benjamin Patrick Gracey, Michael Keith Lee
  • Patent number: 7642372
    Abstract: Preparation of an aliphatic carboxylic acid having (n+1) carbon atoms, where n is an integer up to 6, and/or an ester or anhydride thereof may be achieved by contacting an aliphatic alcohol having n carbon atoms and/or a reactive derivative thereof with carbon monoxide substantially in the absence of the halogens or derivatives thereof at a temperature in the range 250-600° C. and at a pressure in the range 10 to 200 bars, in the presence of a catalyst consisting essentially of a mordenite which has, as framework elements, silicon, aluminum and one or more of gallium, boron and iron, and which has been ion-exchanged or otherwise loaded with copper, nickel, iridium, rhodium or cobalt.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: January 5, 2010
    Assignee: BP Chemicals Limited
    Inventor: Warren John Smith
  • Publication number: 20090299092
    Abstract: A process for the carbonylation of an alcohol and/or reactive derivative thereof, in which one or more reaction zone feed streams are fed to a reaction zone in which exothermic carbonylation takes place to produce one or more product streams. Heat from at least a portion of the one or more product streams is fed to a first heat-exchange stream, such as a supply of pressurised steam. The process is characterised by heat from a second heat-exchange stream, having a temperature lower than that of the one or more product streams, being transferred to a reaction zone feed stream, so that the one or more product streams comprise heat originating from the second heat-exchange stream and heat generated by the exothermic carbonylation reaction. Thus, heat originating from the second heat-exchange stream can be transferred to the first heat-exchange stream, resulting in reduced heat loss and greater process efficiency.
    Type: Application
    Filed: November 22, 2006
    Publication date: December 3, 2009
    Applicant: BP CHEMICALS LIMITED
    Inventors: Richard Beavis, Sean Anthony Hennigan, Michael James Muskett