Patents Assigned to BROOKS AUTOMATION US, LLC
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Patent number: 11420337Abstract: A substrate transport apparatus for transporting substrates, the substrate transport apparatus including a frame, at least one transfer arm connected to the frame, at least one end effector mounted to the at least one transfer arm and at least one substrate support pad disposed on the at least one end effector, the at least one substrate support pad has a configuration that effects increased friction force, resulting from an increased friction coefficient, in at least one predetermined direction.Type: GrantFiled: February 11, 2020Date of Patent: August 23, 2022Assignee: Brooks Automation US, LLCInventors: Ulysses Gilchrist, Jairo Terra Moura
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Patent number: 11404939Abstract: A transport apparatus comprising a housing, a variable reluctance drive mounted to the housing, and at least one transport arm connected to the variable reluctance drive where the drive includes at least one rotor having salient poles of magnetic permeable material and disposed in an isolated environment, at least one stator having salient pole structures each defining a salient pole with corresponding coil units coiled around the respective salient pole structure and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment; and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor, where the at least one seal partition is disposed between and separates the magType: GrantFiled: April 2, 2020Date of Patent: August 2, 2022Assignee: Brooks Automation, US LLCInventors: Jairo T. Moura, Reza Saeidpourazar, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
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Patent number: 11352220Abstract: A substrate processing system including at least two vertically stacked transport chambers, each of the vertically stacked transport chambers including a plurality of openings arranged to form vertical stacks of openings configured for coupling to vertically stacked process modules, at least one of the vertically stacked transport chambers includes at least one transport chamber module arranged for coupling to another transport chamber module to form a linear transport chamber and another of the at least two stacked transport chambers including at least one transport chamber module arranged for coupling to another transport chamber module to form another linear transport chamber, and a transport robot disposed in each of the transport chamber modules, where a joint of the transport robot is locationally fixed along a linear path formed by the respective linear transport chamber.Type: GrantFiled: March 25, 2019Date of Patent: June 7, 2022Assignee: Brooks Automation US, LLCInventor: Robert T. Caveney
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Patent number: 11338437Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predeterminType: GrantFiled: November 24, 2020Date of Patent: May 24, 2022Assignee: Brooks Automation US, LLCInventors: Aaron Gawlik, Jairo T. Moura
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Patent number: 11302564Abstract: A substrate transport apparatus including a frame, an upper arm rotatably mounted to the frame about a shoulder axis, a forearm rotatably mounted to the upper arm about an elbow axis where the forearm includes stacked forearm sections dependent from the upper arm through a common joint, and independent stacked end effectors rotatably mounted to the forearm, the forearm being common to the independent stacked end effectors, wherein at least one end effector is mounted to the stacked forearm sections at a wrist axis, where the forearm is configured such that spacing between the independent stacked end effectors mounted to the stacked forearm sections is decoupled from a height build up between end effectors accommodating pass through instrumentation.Type: GrantFiled: October 27, 2020Date of Patent: April 12, 2022Assignee: Brooks Automation US, LLCInventors: Robert T. Caveney, Ulysses Gilchrist
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Patent number: 11295975Abstract: A semiconductor wafer transport apparatus having a transport arm and at least one end effector. An optical edge detection sensor is coupled to the transport arm and is configured so as to register and effect edge detection of a wafer supported by the end effector. An illumination source illuminates a surface of the wafer and is disposed with respect to the optical edge detection sensor so that the surface directs reflected surface illumination, from the illumination source, toward the optical edge detection sensor, and optically blanks, at the peripheral edge of the wafer, background reflection light of a background, viewed by the optical edge detection sensor coincident with linear traverse of the wafer supported by the at least one end effector. The peripheral edge of the wafer is defined in relief in image contrast to effect edge detection coincident with traverse of the wafer supported by the end effector.Type: GrantFiled: September 13, 2019Date of Patent: April 5, 2022Assignee: Brooks Automation US, LLCInventor: Caspar Hansen
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Patent number: 11273558Abstract: A transport apparatus including a frame, a drive section connected to the frame, the drive section having at least one drive axis, at least one arm having an end effector configured for holding a substrate, the at least one arm being connected to the drive section by a transmission link and having at least one degree of freedom axis effecting extension and retraction of the end effector with respect to the at least one arm, and a bearing connected to the frame and the end effector, the bearing defining a guideway that defines the at least one degree of freedom axis.Type: GrantFiled: January 16, 2015Date of Patent: March 15, 2022Assignee: Brooks Automation US, LLCInventor: Robert T. Caveney
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Patent number: 11276598Abstract: A transport apparatus including a drive section connected to a frame and including a multi-drive shaft spindle, with a coaxial shaft spindle, at least one interchangeable composite motor module of more than one different interchangeable motor modules arranged in a series, each having a motor operably coupled thereto and defining a corresponding independent drive axis, and a can seal disposed between the stator and rotor of each motor module at least one of the motor modules is selectable, for coupling to the coaxial shaft spindle, from other different interchangeable composite motor modules, each having a different predetermined characteristic, independent of coupling to the coaxial shaft spindle, that defines a different predetermined drive characteristic of one or more of the corresponding drive axis, independent of shaft spindle location, so that selection of the at least one composite motor module determines the different predetermined drive characteristic of the coaxial shaft spindle.Type: GrantFiled: August 18, 2020Date of Patent: March 15, 2022Assignee: Brooks Automation US, LLCInventor: Robert T. Caveney
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Patent number: 11270904Abstract: A substrate processing apparatus including a frame, a first SCARA arm having an end effector and being configured to extend and retract along a first axis, a second SCARA arm having an end effector and being configured to extend and retract along a second axis, a drive section including a splitting drive pulley rotatably mounted to rotate at an axis of rotation of the drive section that is shared by the first and second SCARA arms, the splitting drive pulley being coupled to at least two idler pulleys by respective segmented transmission loops of separate band segments so that the splitting drive pulley is a common pulley splitting one degree of freedom of the drive section between the at least two idler pulleys so as to commonly drive the at least two idler pulleys, wherein at least one band of each respective transmission loop share a common band interface level.Type: GrantFiled: June 27, 2017Date of Patent: March 8, 2022Assignee: BROOKS AUTOMATION US, LLCInventors: Vincent W. Tsang, Charles W. Su
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Patent number: 11253994Abstract: A robot assembly for transporting a substrate is presented. The robot assembly having a first arm and a second arm supported by a column, the first arm further having a first limb, the first limb having a first set of revolute joint/line pairs configured to provide translation and rotation of the distal most link of the first limb in the horizontal plane. The assembly further having a second arm further having a second limb, the second limb comprising a second set of revolute joint/link pairs configured to provide translation and rotation of a distalmost link of the second limb in the horizontal plane. The first limb and second limb further having proximal revolute joints having a common vertical axis of rotation and a proximal inner joint housed in a common housing.Type: GrantFiled: July 24, 2018Date of Patent: February 22, 2022Assignee: BROOKS AUTOMATION US, LLCInventor: Izya Kremerman