Abstract: An electro-hydraulic brake assembly comprises a hydraulic control unit (HCU) body having a top surface and a bottom surface opposite the top surface and defining a master cylinder bore and a pressure supply bore. A fluid reservoir is disposed on the top surface. A primary piston is slidably disposed in the master cylinder bore and configured to supply brake fluid to a wheel brake in response to pressing of a brake pedal. A pressure supply unit includes: a pressure supply piston disposed within the pressure supply bore; a motor located on the bottom surface of the HCU body and having a motor shaft. An actuator mechanism includes a threaded shaft configured to be rotated by the motor shaft, and a nut coupled to the pressure supply piston, together causing the pressure supply piston to translate linearly through the pressure supply bore in response to rotation of the motor shaft.

Abstract: A blow-off metering valve for a hydraulic control unit assembly of a brake system including a valve seat. The valve seat includes a wall that extends about an axis between a first end and a second end. The wall defines a passage that extends axially between the first and second ends for transmitting a fluid through the valve seat. An annular flange extends axially from the second end of the wall toward the first end of the wall and tapers radially inwardly. A blocking member is axially movable toward and away from the annular flange for selectively creating a seal at the passage. A biasing element biases the blocking member toward the annular flange. The annular flange terminates at a distal end that is radially spaced from the wall. The annular flange defines at least one flow channel that extends axially for allowing fluid to bypass the blocking member.

Abstract: A pedal brake assembly comprises a master cylinder block defining a bore extending along a center axis. At least one brake piston is slidably disposed in the bore. A push rod, having a body portion and an end portion, extends between a first end and a second end. The second end is coupled to a brake pedal. A housing defines a channel for receiving the push rod. An actuator couples to the at least one brake piston. The body portion is slidably disposed in the channel. The end portion is in an abutment relationship with the housing and defines a hole extending from the first end to the body portion. A plunger is slidably disposed in the end portion for engaging the at least one brake piston whereby the push rod and the actuator are independently movable along the center axis.

Abstract: An electro-hydraulic brake system comprises a master cylinder block in fluid communication with a reservoir tank containing a brake fluid. The master cylinder block defines a bore and primary and secondary openings. A protrusion extends outwardly from a rear surface of the master cylinder block. A pressure supply unit coupled to a front surface of the master cylinder block and in fluid communication with the reservoir tank for supplying the brake fluid from the reservoir tank. A master cylinder electronic control unit couples to the rear surface and in an abutment relationship with the protrusion. At least one isolation valve disposed on the rear surface, spaced apart from the protrusion and received by the master cylinder electronic control unit, for regulating brake fluid flow from the master cylinder block to the wheel brakes.

Abstract: A pedal feel emulator comprises a housing extending along a center axis between a closed end and an opened end and defining a chamber extending therebetween. A first piston is slidably disposed in the chamber. The first piston defines a compartment in fluid communication with the chamber. A second piston is slidably disposed in the compartment. A spring seat extends radially outwardly from the second piston. A first elastic member is located in the chamber extending between the spring seat and the closed end. A second elastic member is located in the compartment and extending between the spring seat and the first piston. A third elastic member is located between the second piston and the first piston. A brake system including the pedal feel emulator is also disclosed herein.

Abstract: A pressure supply unit for a brake system including a booster body that defines an axially extending cylinder. A piston is slideable within the cylinder. The piston defines a bore that receives a spindle. The spindle is rotationally fixed and axially moveable for providing the axial movement of the piston. A motor is positioned about the spindle and is configured to axially translate the spindle and piston. A ball and socket joint connects the piston and spindle while accommodating pivoting movement of the spindle. The ball and socket joint includes a ball at a front end of the spindle and a socket in the bore of the piston which receives the ball.

Abstract: An electro-hydraulic control unit for a vehicle brake system includes a hydraulic control unit including an HCU block defining a motor bore containing an electric motor and an eccentric chamber containing a rotating eccentric driven by the electric motor. The HCU block also defines a pump bore containing a piston pump including a piston rod having a generally cylindrical shape with a smooth exterior surface extending substantially its entire length. An end cap is press fit around an end of the piston rod and includes a flange portion extending annularly outwardly for engaging a return spring. A piston guide includes a tubular portion guiding the piston rod and a shoulder for engaging the return spring. A throat of the piston guide holds a gland seal surrounding the piston rod. An outlet valve housing includes a tubular protrusion extending into the throat of the piston guide to hold the gland seal.

Abstract: An electro-hydraulic brake system includes a master cylinder block in communication with a reservoir tank containing a brake fluid. A protrusion extends from the master cylinder block to a terminal end. The master cylinder block defines a channel extending along a center axis into the protrusion. A pressure supply unit includes a housing defining a chamber and is in communication with the reservoir tank. A displacement piston, slidably disposed in the channel, extends between a primary end located in the chamber and a secondary end located in the channel. An actuator is disposed in the chamber, rotatably coupled to the displacement piston, for axial movement along the center axis. A first anti-rotational member is disposed in the channel, coupled to the terminal end, for engaging the secondary end to prevent rotation and translate rotational movement of the actuator into the axial movement.

Abstract: A pedal feel emulator includes: a body; a displacement piston provided inside the body, the displacement piston being movable along an axial direction of the body, the displacement piston has a hollow part at lower part, and the hollow part is surrounded by a surrounding wall; a retainer provided fixed inside the body, the retainer being under the displacement piston; a first elastic object provided between the displacement piston and the retainer, the first elastic object being retained by the retainer; and a second elastic object provided inside the hollow part of the displacement piston, an air gap is provided between bottom surface of the second elastic object and top surface of the retainer. A brake-by-wire system including the pedal feel emulator is also disclosed herein.

Abstract: A master cylinder includes: a cylinder body; an isolation wall provided inside the cylinder body, arranged between a first chamber and a second chamber to isolate the first chamber and the second chamber, wherein, the isolation wall is integrally formed with the cylinder body; a first piston; a second piston; a first rod provided in connection with the first piston; a second rod provided inside the cylinder body, being in connection with the first piston, wherein, the second rod is supported in the isolation wall; and a cap provided at a first opening of the cylinder body, the first opening is at an end of the second chamber along the axial direction. A brake-by-wire system including the master cylinder is also disclosed herein.

Abstract: A controlled brake solenoid valve assembly includes a housing defining a channel. An actuating member including an armature and a plunger slidably disposed in the channel. A head portion extends outwardly from the plunger to a distal end. A drawn seat includes a narrowed portion disposed in the channel and defines a first compartment, a shoulder, and a hole. An elastic member disposed in the channel to bias the actuating member away from the drawn seat to define an opened position. The actuating member includes an actuator for moving the plunger from the opened position to a closed position. The distal end includes a restricting member, disposed in the hole, extending outwardly from the distal end, spaced from the terminal end, for providing annular fluid flow. A restricting block defines a restricting orifice having a variable diameter disposed in the first compartment to provide an orifice fluid flow.

Abstract: An electromagnetic valve assembly including a magnetic core defining a channel. A valve seat is received by the channel and defines a compartment. An outflow chamber is defined between the magnetic core and the valve seat. The valve seat defines an orifice that fluidly connects the compartment of the valve seat and the outflow chamber. A tappet is axially moveable to open and close the orifice. The valve seat further defines a check valve orifice fluidly connecting the compartment of the valve seat and the outflow chamber. A ball overlies the check valve orifice. A filter seat is secured to said valve seat. A ball guide is disposed in alignment with the check valve orifice and defines a guide passage that receives the ball for guiding the ball toward and away from said check valve orifice. The guide passage is defined by the valve seat and the filter seat.

Abstract: A method of assembling a power brake assembly including a brake booster and a master cylinder defining a chamber disposed between at least one reservoir port and at least one brake line port begins by inserting the master cylinder into the brake booster. The method proceeds by monitoring for a pressure differential between the at least one reservoir port and the at least one brake line port of the master cylinder during the insertion step, and then ceasing insertion of the master cylinder into the brake booster in response to sensing a pressure differential. The method proceeds by withdrawing the master cylinder a distance from within the brake booster; and securing the brake booster to the master cylinder after retracting the master cylinder the distance.

Abstract: A brake mounting bracket apparatus that includes a rear body and a front body. The rear body includes an inboard tie bar and a pair of legs that each extend from a lower portion at the inboard tie bar to a terminal end. The front body includes an outboard tie bar and a pair of arms that each extend from the outboard tie bar to a distal end. A pair of bridges each extend between one of the legs and one of the arms. A pair of webs each extend outwardly from one of the bridges for providing stiffness to the bridges and for damping vibrations in the mounting bracket apparatus.

Abstract: A knuckle deburring cutter and a method of knuckle for removal of burrs at a lower ball head hole of a knuckle and burrs in the locations where the lower ball head hole, a pinch bolt hole and a pinch bolt slot intersect one another. The knuckle deburring cutter includes a cutter shank in a circular bar shape having a diameter less than that of the lower ball head hole. A deburring cutter head is positioned at an end of the cutter shank with the shape of the deburring cutter head matching that of the pinch bolt hole. A sharp-angle part of lettering is positioned at an end of the deburring cutter head with a width of the sharp-angle of lettering being less than that of the pinch bolt slot. The knuckle deburring cutter and associated method provides benefits, such as low rejection rate, ease of machining, short production rhythm and the like.

Abstract: The subject disclosure provides a balance valve and a vacuum booster. The balance valve includes a valve seat (11), a connecting cylinder (16) and a conic cylinder (17) orderly connected from left to right, wherein the valve seat (11) is annular, a sealing flange (12) is provided on an outer periphery of the conic cylinder (17), a protruded lip (13) for sealing is provided on an outer periphery of the valve seat (11), and the valve seat (11) is provided therein with a via hole (14) for communicating a left surface of the valve seat (11) with a right surface of the valve seat (11) outside the connecting cylinder (16). The vacuum booster having the balance valve can reduce a difference between the starting force and the restoring force, thereby increasing the restoring force while keeping the starting force of the same level.

Abstract: A brake booster assembly and method of operation thereof are provided. The assembly includes a rack moveable along a first axis. A sensor is coupled with the rack for sensing force and displacement of the rack and outputting a proportional signal. A clutch subassembly is disposed adjacent and coupled to the rack and includes a drum and a hub in a spaced relationship with the drum. A motor is disposed adjacent the rack and coupled to the clutch subassembly for rotating the drum. A magnetorheological fluid is disposed between the drum and the hub. An electromagnet is disposed about the clutch subassembly for generating an electromagnetic field to affect the viscosity of the magnetorheological fluid. A controller is electrically connected to the electromagnet and to the sensor and to the motor for controlling the motor and the electromagnetic field of the electromagnet in response to the signal from the sensor.

Abstract: A master cylinder assembly of the type comprises a housing (20) disposed along an axis (A) defining a chamber (22) having a cylindrical shape extending horizontally between an open end and a closed end. A first cylinder (42) and a second cylinder (44) are disposed for sliding movement axially along the axis. Each of the cylinders includes a cylindrical wall (48) defining a cylindrical bore (52). A piston (56) is disposed in each of the cylindrical bores. The cylindrical wall of each cylinder includes a cylinder ramp (70) to define a cylinder ramp shoulder (74). Each piston includes a piston ramp (76) to define a piston ramp shoulder (80). The piston ramp shoulder (80) of each piston and the cylinder ramp shoulder (74) of each cylinder radially engage one another in an assembled position to allow the cylinders (42, 44) and the pistons (56) to abut one another during the sliding movement axially along the axis within the chamber of the housing.

Abstract: A disc brake includes a friction pad, a piston, a thrust nut, a ball and a thrust shaft orderly connected from left to right. An outer surface of the thrust nut is provided with at least one protruded portion, and an inner wall surface of a brake housing is provided with a groove matched with the protruded portion.

Abstract: The present invention provides a dual-rate brake vacuum booster including a control valve body, a rubber reaction plate and a reaction rod, the rubber reaction plate being clamped between an end face of the control valve body and a base plate of the reaction rod, wherein accommodating spaces for accommodating an expansion deformation of the rubber reaction plate are respectively provided between a periphery of an end portion on one side of the rubber reaction plate and a periphery of the end face of the control valve body, and between a periphery of an end portion on the other side of the rubber reaction plate and the base plate of the reaction rod. The dual-rate brake vacuum booster prolongs the service life of the rubber reaction plate and can realize the dual-rate braking without using an additional element, thereby resulting in easy processing, simple structure and reduced cost.