Patents Assigned to BWXT Nuclear Energy, Inc.
  • Patent number: 9593684
    Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel and a nuclear reactor core disposed in a lower vessel section. A hollow cylindrical central riser is disposed concentrically inside the pressure vessel. A downcomer annulus is defined between the central riser and the pressure vessel. A reactor coolant pump (RCP) includes (i) an impeller disposed above the nuclear reactor core and in fluid communication with the downcomer annulus to impel primary coolant downward through the downcomer annulus, (ii) a pump motor disposed outside of the pressure vessel, and (iii) a drive shaft operatively connecting the pump motor with the impeller. The PWR may include an internal steam generator in the downcomer annulus, with the impeller is disposed below the steam generator. The impeller may be disposed in the downcomer annulus. The RCP may further comprise a pump casing that with the impeller defines a centrifugal pump.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: March 14, 2017
    Assignee: BWXT Nuclear Energy, Inc.
    Inventors: Scott J. Shargots, Mathew W. Ales, Michael J. Edwards, Randall J. Paliga
  • Patent number: 9583221
    Abstract: A pressurized water nuclear reactor (PWR) includes a pressure vessel having a lower portion containing a nuclear reactor core comprising a fissile material and an upper portion defining an internal pressurizer volume. A condenser is secured to, and optionally supported by, the upper portion of the pressure vessel. A condenser inlet is in fluid communication with the internal pressurizer volume. A heat sink is in fluid communication with the condenser such that the condenser operates as a passive heat exchanger to condense steam from the internal pressurizer volume into condensate while rejecting heat to the heat sink. A condenser outlet connects with the pressure vessel to return condensate to the pressure vessel. A single metal forging having a first end welded to the pressure vessel and a second end welded to the condenser inlet may provide the fluid communication between the condenser inlet and the internal pressurizer volume.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: February 28, 2017
    Assignee: BWXT Nuclear Energy, Inc.
    Inventors: John D. Malloy, Mathew W. Ales, Ronald C. Watson
  • Patent number: 9558855
    Abstract: A pressurized water reactor (PWR) comprises: a nuclear core comprising a fissile material; a cylindrical pressure vessel having a vertically oriented cylinder axis and containing the nuclear core immersed in primary coolant water; and a hollow cylindrical central riser disposed concentrically with and inside the cylindrical pressure vessel. A downcomer annulus is defined between the hollow cylindrical central riser and the cylindrical pressure vessel. The hollow cylindrical central riser has a radially expanding upper orifice that merges into an annular divider plate that separates an upper plenum above the annular divider plate from a lower plenum below the annular divider plate. The upper plenum is in fluid communication with the radially expanding upper orifice and the lower plenum is in fluid communication with the downcomer annulus. A weir may extend away from a bottom wall of the lower plenum into the lower plenum.
    Type: Grant
    Filed: November 10, 2011
    Date of Patent: January 31, 2017
    Assignees: BWXT Nuclear Energy, Inc., BWXT Canada Ltd.
    Inventors: Scott J. Shargots, Matthew W. Ales, Michael J. Edwards, Andrew C. Whitten, Yuanming R. Li, Jeffrey C. Millman, Roy McGillvray
  • Patent number: 9523496
    Abstract: A pressurized water reactor (PWR) includes: a pressure vessel divided into an upper plenum containing primary coolant, a lower plenum containing primary coolant, and a steam generator plenum interposed between the upper plenum and the lower plenum and containing secondary coolant; a nuclear reactor core comprising fissile material disposed in the lower plenum; one or more risers arranged to convey primary coolant upward from the nuclear reactor core to the upper plenum; and a plurality of tubes passing through the steam generator plenum and arranged to convey primary coolant downward from the upper plenum to the lower plenum. A steam separator is operatively connected with the steam generator plenum to separate secondary coolant in the steam phase from secondary coolant in the water phase.
    Type: Grant
    Filed: January 17, 2012
    Date of Patent: December 20, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Billy E. Bingham
  • Patent number: 9406406
    Abstract: A control rod is used to control the reaction of a nuclear reactor. The control rod comprises one or more internal rodlet(s) and a hafnium skin that serves as the outermost layer, rather than a stainless steel cladding. Several variations on rodlets are contemplated. The rodlets are made of hafnium or Ag—In—Cd. The resulting control rod, due to the lack of a stainless steel cladding, has a greater rod reactivity worth, increased weight, and high flexibility.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: August 2, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Salim N. Jahshan
  • Patent number: 9394908
    Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel having a lower portion containing a nuclear reactor core and a vessel head defining an internal pressurizer. A reactor coolant pump (RCP) mounted on the vessel head includes an impeller inside the pressure vessel, a pump motor outside the pressure vessel, and a vertical drive shaft connecting the motor and impeller. The drive shaft does not pass through the internal pressurizer. A central riser may be disposed concentrically inside the pressure vessel, and the RCP impels primary coolant downward into a downcomer annulus between the central ser and the pressure vessel. A steam generator may be disposed in the downcomer annulus and spaced apart from with the impeller by an outlet plenum, A manway may access the outlet plenum so tube plugging can be performed on the steam generator via access through the manway without removing the RCP.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: July 19, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Scott J. Shargots
  • Patent number: 9378853
    Abstract: A control rod guide frame comprises a self supporting stack of two or more columnar elements defining a central passage. The columnar elements may include mating features that mate at abutments between adjacent columnar elements of the stack. The control rod guide frame is suitably used in conjunction with a control rod drive mechanism (CRDM) operatively connected with at least one control rod, and a nuclear reactor core, in which the CRDM moves the at least one control rod into and out of the nuclear reactor core under guidance of the control rod guide frame. In another embodiment, a control rod guide frame comprises a stack of two or more columnar elements defining a central passage having a constant cross-section as a function of position along the central passage. In another embodiment, a control rod guide frame comprises an extruded columnar element providing continuous control rod guidance.
    Type: Grant
    Filed: October 21, 2010
    Date of Patent: June 28, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventors: Scott J. Shargots, Mathew W. Ales
  • Patent number: 9343187
    Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.
    Type: Grant
    Filed: September 27, 2010
    Date of Patent: May 17, 2016
    Assignees: BWXT Nuclear Energy, Inc., BWXT Foreign Holdings, LLC, BWXT Canada Ltd.
    Inventors: Mathew W. Ales, Robert T. Fortino, Nick Idvorian
  • Patent number: 9336910
    Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.
    Type: Grant
    Filed: October 7, 2010
    Date of Patent: May 10, 2016
    Assignees: BWXT Nuclear Energy, Inc., BWXT Nuclear Operations Group, Inc.
    Inventors: Scott J. Shargots, Paul K. DeSantis, John P. McLaughlin, Mathew W. Ales
  • Patent number: 9336908
    Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel having a lower portion containing a nuclear reactor core and a vessel head defining an integral pressurizer. A reactor coolant pump (RCP) mounted on the vessel head includes an impeller inside the pressure vessel, a pump motor outside the pressure vessel, and a vertical drive shaft connecting the motor and impeller. The drive shaft does not pass through the integral pressurizer. The drive shaft passes through a vessel penetration of the pressure vessel that is at least large enough for the impeller to pass through.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: May 10, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Scott J. Shargots
  • Patent number: 9273985
    Abstract: An apparatus for automated inspection and repair of a tube sheet. The apparatus has a rotating gripper pod, comprising at least one tube gripper, a sliding body portion containing the gripper pod; a housing portion comprising at least one tube gripper and a tool head coupling. The tool head coupling swapably attaches to a eddy current test probe and at least one kind of tube repair tool. Novel, auto-locking tube grippers are also disclosed. A serial bus connects electronic modules within the apparatus and also connects the apparatus to an external controller.
    Type: Grant
    Filed: August 9, 2013
    Date of Patent: March 1, 2016
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Thomas O'Dell
  • Patent number: 9217437
    Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel having a lower portion containing a nuclear reactor core and a vessel head defining an internal pressurizer. A reactor coolant pump (RCP) mounted on the vessel head includes an impeller inside the pressure vessel, a pump motor outside the pressure vessel, and a vertical drive shaft connecting the motor and impeller. The drive shaft does not pass through the internal pressurizer. A central riser may be disposed concentrically inside the pressure vessel, and the RCP impels primary coolant downward into a downcomer annulus between the central ser and the pressure vessel. A steam generator may be disposed in the downcomer annulus and spaced apart from with the impeller by an outlet plenum, A manway may access the outlet plenum so tube plugging can be performed on the steam generator via access through the manway without removing the RCP.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: December 22, 2015
    Assignee: BWXT Nuclear Energy, Inc.
    Inventor: Scott J. Shargots
  • Patent number: 9177674
    Abstract: A pressurized water nuclear reactor (PWR) includes a once through steam generator (OTSG) disposed in a generally cylindrical pressure vessel and a divider plate spaced apart from the open end of a central riser. A sealing portion of the pressure vessel and the divider plate define an integral pressurizer volume that is separated by the divider plate from the remaining interior volume of the pressure vessel. An internal control rod drive mechanism (CRDM) has all mechanical and electromagnetomotive components including at least a motor and a lead screw disposed inside the pressure vessel. Optionally CRDM units are staggered at two or more different levels such that no two neighboring CRDM units are at the same level. Internal primary coolant pumps have all mechanical and electromagnetomotive components including at least a motor and at least one impeller disposed inside the pressure vessel. Optionally, the pumps and/or CRDM are arranged below the OTSG.
    Type: Grant
    Filed: October 25, 2010
    Date of Patent: November 3, 2015
    Assignee: BWXT Nuclear Energy, Inc.
    Inventors: John D. Malloy, Mathew W. Ales