Abstract: Embodiments of the present invention provide methods and equipment for automatically assembling three panes of glass and corresponding spacers so that air or other gas can be injected into the two between-pane spaces. The equipment can receive two glass panes that each have spacers coupled to one of their major surfaces, along with a third glass pane having no spacer coupled to its major surfaces, and can assemble the three glass panes into a “teepee” configuration in which the two spacers each contact two of the glass panes along a common edge of the glass panes. Preferred equipment can receive a glass pane in a first orientation and rotate the glass pane 180° to a second orientation in which the glass pane's two major surfaces face opposite directions from the first orientation. Such preferred equipment can then receive a two-pane teepee from a previous piece of equipment and can add the “flipped” single glass pane to the teepee to create a three-pane teepee.

Abstract: Some methods, and corresponding apparatus, for manufacturing photovoltaic subassemblies cause a plurality of desiccant beads to be adhered to an adhesive surface of sheet-like material; the sheet-like material is then, preferably, adhered to an exposed surface of a flexible and electrically non-conductive film, that covers a photovoltaic coating of a first substrate of the subassembly, such that the desiccant beads are held between the sheet-like material and the exposed surface. Some other methods, either alternatively or in addition to the above, include steps for applying the film, that covers the photovoltaic coating, wherein an opening, through the film, is cut, and then aligned, with lead wires of the photovoltaic coating, in the midst of applying the film.

Abstract: A photovoltaic assembly including first and second substrates joined together and spaced apart, on either side of an airspace, by a seal system formed of a first seal and a second seal, the second seal comprising one or more silyl terminated polyacrylate polymers. A photovoltaic functional coating is disposed over a second major surface of one of the substrates, which faces the second major surface of the other substrate. Lead wires are coupled to bus bars and/or electrical contacts affixed to the functional coating and routed out from the airspace. Affixing the seal system to the first and second substrates, in order to join the substrates together, may be accomplished by applying pressure to the substrates.

Abstract: A calibration technique for a measurement device that produces a spark in an interpane space of an insulating glass unit to determine the content of an inert gas, in particular, argon. Standard calibration units are created which have the same construction as an IGU produced an assembly line. The standard calibration units are filled with varying percentages of argon/oxygen mixture. The calibration technique can be performed on an assembly line by aiming the measurement device at a particular insulating glass unit produced on the assembly line. The measurement device is activated to take a reading of the unit on the line. One of a plurality of calibration standard units of insulating glass units is selected that has substantially an identical construction as the unit on the line except that the calibration standard unit selected has a known, specific amount of certified argon gas that should be the same as the unit on the line. The measurement device is aimed at the calibration standard unit.

Abstract: An apparatus and method for measuring the color and gas fill concentration of insulating glass units is disclosed. One apparatus includes a color measuring device and gas fill concentration measuring device coupled to a production line for manufacturing insulating glass units. One method of the invention involves measuring the color and gas fill concentration of insulating glass units after they have been filled with gas and sealed.

Abstract: Methods and apparatus for masking a planar surface and providing information at the point of use of an assembly including the planar surface are disclosed. In one advantageous method in accordance with the present invention, a masking material comprising a substrate and an adhesive disposed over a first face of the substrate is provided. One or more strips of masking material are applied to a planar surface, and an information bearing sheet is applied over the one or more strips of masking material.

Abstract: A method for repairing an insulating glass unit and apparatus to facilitate such repair. A bore is drilled through a frame encasing an insulating glass unit to expose the peripheral spacer of the unit, and a hole is drilled through a wall of the spacer to enable air to enter the space between the panes. The hole in the spacer is then sealed, for example, with a rivet, and the bore in the frame is then filled and sealed as well.

Abstract: Methods and apparatus for masking a selected portion of a workpiece are disclosed. A method in accordance with an exemplary embodiment of the present invention may include the steps of providing a workpiece having a shape, providing a mask having a similar shape, and urging an adhesive side of the mask against a first surface of the workpiece. A cutter may be used to form a plurality of cuts in the sheet without contacting the workpiece with the cutter. The plurality of cuts may be arranged to define a mask having a desired shape. The mask may be centered on the workpiece.

Abstract: Methods and apparatus for assembling muntin bar lattices and spacer frames for use in insulating glass units are disclosed. One method of assembling a muntin bar lattice in accordance with the present invention comprises the steps of providing a muntin bar segment and a keeper dimensioned for piercing a wall of the muntin bar segment. A keeper in accordance with an exemplary embodiment of the present invention comprises an elongate body including a tip portion that is dimensioned for piercing a wall of the muntin bar segment to create an opening therein. A spacer for the separation of panes in an insulating glass unit in accordance with one exemplary embodiment of the present invention may include a tubular member comprising a wall defining a lumen and a mounting flange defining a plurality of mounting holes.

Abstract: A method of making a glazing subassembly includes disposing a sheet of masking material over at least one surface of a glass panel and cutting through the masking material along a path between a central region of the pane and a peripheral region of the pane. The method may incorporate a laser to cut the masking material.

Abstract: Methods and apparatus for masking a planar surface and providing information at the point of use of an assembly including the planar surface are disclosed. In one advantageous method in accordance with the present invention, a masking material comprising a substrate and an adhesive disposed over a first face of the substrate is provided. One or more strips of masking material are applied to a planar surface, and an information bearing sheet is applied over the one or more strips of masking material.

Abstract: Methods and apparatus for handling material for the insulating glass industry are disclosed. One method of handling material for the insulating glass industry in accordance with the present invention includes the step of arranging a plurality of bars into a plurality of stacks with adjacent stacks defining spaces dimensioned to receive a bar engaging member. The stacks of bars may then be transported to a desired destination. A bar engaging member may be inserted into a space defined by the stacks, and one or more bars may be grasped using the bar engaging member. A container for handling material for the insulating glass industry is also disclosed. The container may advantageously include a plurality of prearranged bar locating members configured to hold a predetermined type of bar stock.

Abstract: The invention provides methods of producing and servicing insulating glass units. Methods are provided for reducing the pressure differential on an IG unit, for changing the interior pressure within an IG unit, and for changing the gaseous interior composition within an IG. These methods can be practiced by forming a hole through at least one of the panes of an IG unit, and flowing gas through the hole. One method includes forming a hole through one of the panes of an IG unit, flowing gas through the hole, and sealing the hole with an optically clear sealant (e.g., a transparent resin). A number of methods for producing IG units are also provided. Further, several kits are provided for servicing IG units. There is also provided a method for detecting leaks in an IG unit by flowing an opaque gas into the unit and observing the unit to detect leaks of the opaque gas therefrom.

Abstract: A connector key for joining spacer member ends in multi-pane window units. A connector key and methods for joining spacer member ends are provided. The connector key can include a top central depression, side walls having top gaps, side shoulders having channels and recesses, all providing opportunity for sealant to flow from the central depression over the side regions of the connector key. Connector keys can also have holes through the bottom floor of the central depression to the bottom of a connector key and further through bottom channels provided in the connector key. Methods are provided which include sliding a spacer member over each end of the connector key up to a central flange. Holes may be punched through the spacer material, preferably forming jagged portions which secure the spacer members to the connecting key. Sealant may be injected through the punched holes, and through the through holes in the connector key central depression floor.

Abstract: A method for repairing an insulating glass unit and apparatus to facilitate such repair. A bore is drilled through a frame encasing an insulating glass unit to expose the peripheral spacer of the unit, and a hole is drilled through a wall of the spacer to enable air to enter the space between the panes. The hole in the spacer is then sealed, for example, with a rivet, and the bore in the frame is then filled and sealed as well.

Abstract: Methods and apparatus for grasping and moving workpieces are disclosed. A device in accordance an exemplary embodiment of the present invention comprises a disk including an outer edge. The disk has a generally planar resting shape in which the disk has a first diameter and a first edge length. A apparatus for holding the disk in a folded shape in which the disk defines a cavity is also provided. In a preferred embodiment, the disk is in an unstretched state while the disk is assuming the folded shape so that the disk may assume the resting shape by unfolding without unstretching. Also in a preferred embodiment, the disk has a second diameter and a second edge length while the disk is assuming the folded shape, where the second diameter is smaller than the first diameter and the second edge length is substantially equal to the first edge length.

Abstract: A method for repairing an insulating glass unit and apparatus to facilitate such repair. A bore is drilled through a frame encasing an insulating glass unit to expose the peripheral spacer of the unit, and a hole is drilled through a wall of the spacer to enable air to enter the space between the panes. The hole in the spacer is then sealed, for example, with a rivet, and the bore in the frame is then filled and sealed as well.

Abstract: Methods and apparatus for assembling muntin bar lattices and spacer frames for use in insulating glass units are disclosed. One method of assembling a muntin bar lattice in accordance with the present invention comprises the steps of providing a muntin bar segment and a keeper dimensioned for piercing a wall of the muntin bar segment. A keeper in accordance with an exemplary embodiment of the present invention comprises an elongate body including a tip portion that is dimensioned for piercing a wall of the muntin bar segment to create an opening therein. A spacer for the separation of panes in an insulating glass unit in accordance with one exemplary embodiment of the present invention may include a tubular member comprising a wall defining a lumen and a mounting flange defining a plurality of mounting holes.

Abstract: The present invention provides methods and apparatus for manufacturing insulating glass units. In apparatus and method of using the apparatus is provided by which adhesive is applied to the end regions of the insulating glass unit with one or more nozzles while a separate side arm extends from the device and alongside the insulating glass unit having a nozzle that delivers adhesive bead to the side of the pane to be adhered to the frame or sash. Methods are also provided for applying a deposit forming material to the periphery of the panes of an insulating glass unit.

Abstract: Methods and apparatus for masking glazing panels while leaving a peripheral region free of masking material. The method can include providing a masking material and applying the masking material to at least one major surface of the glazing panel. The glazing panel can be either a single glass pane or a multi-pane insulating glass unit. After application to at least one major surface, a laser can be used to describe a closed path on the major surface, thereby cutting or scoring the masking material through to the glass major surface. The path demarcates a central, masked region from a peripheral masked region of the glazing panel. In one method, the laser cuts a muntin bar pattern having several central regions. The laser power can be selected and/or adjusted such that the masking material is burned through, without damage to the underlying glass material and any coatings on the glass material.