Patents Assigned to Catalytica, Inc.
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Patent number: 5232357Abstract: This invention is a combustion process having a series of stages in which the fuel is combusted stepwise using specific catalysts (desirably palladium-bearing catalysts in the first two zones and metal and oxygen-bearing catalysts in the hot catalytic zone) and catalytic structures and, optionally, a final homogeneous combustion zone. The choice of catalysts and the use of specific structures, including those employing integral heat exchange, results in a catalyst support which is stable due to its comparatively low temperature and yet the product combustion gas is at a temperature suitable for use in a gas turbine, furnace, boiler, or the like, but has low NO.sub.x content.Type: GrantFiled: November 26, 1990Date of Patent: August 3, 1993Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.Inventors: Ralph A. Dalla Betta, Kazunori Tsurumi, Nobuyasu Ezawa
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Patent number: 5227521Abstract: This invention is a process for the production of trialkyl acetic acids, particularly of pivalic acid, from branched olefins, particularly isobutene, and carbon monoxide using catalytic amounts of a Lewis acid such as boron trifluoride.Type: GrantFiled: April 9, 1991Date of Patent: July 13, 1993Assignee: Catalytica Inc.Inventors: Michael A. Richard, William A. Sanderson
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Patent number: 5183401Abstract: This invention is a comparatively high pressure combustion process having a two stages in which a fuel is stepwise combusted using specific catalysts and catalytic structures and, optionally, having a final homogeneous combustion zone. The choice of catalysts and the use of specific structures, including those employing integral heat exchange, results in an overall catalyst structure which is stable due to its comparatively low temperature. The product combustion gas is at a temperature suitable for use in a gas turbine, furnace, boiler, or the like, but has low NO.sub.x content.Type: GrantFiled: November 26, 1990Date of Patent: February 2, 1993Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo KKInventors: Ralph A. Dalla Betta, Nobuyasu Ezawa, Kazunori Tsurumi, James C. Schlatter, Sarento G. Nickolas
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Patent number: 5157197Abstract: This invention is a process for the alkylation of isoparaffin with olefins using a catalyst system comprising certain transition aluminas promoted with a Lewis acid (preferably BF.sub.3), and free Lewis acid. The product alkylate is a complex mixture of branched paraffins suitable for use as a high octane blending component for motor fuels.Type: GrantFiled: May 7, 1991Date of Patent: October 20, 1992Assignee: Catalytica, Inc.Inventors: Michael D. Cooper, David L. King, William A. Sanderson
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Patent number: 5040551Abstract: A method for reducing the amount of carbon monoxide produced in the combustion of carbonaceous fuels. The fuel is coated on at least a portion of its exterior surface with a microporous layer of solid particulate matter which is non-combustible at temperatures in which the carbonaceous fuel combusts. This invention is particularly applicable in the reduction of carbon monoxide in the burning of carbonaceous fuel elements found in currently available "smokeless" cigarettes.Type: GrantFiled: November 1, 1988Date of Patent: August 20, 1991Assignee: Catalytica, Inc.Inventors: James C. Schlatter, R. A. DallaBetta, Glenn C. Morrison, Jane A. Nikkel
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Patent number: 5026942Abstract: The selective isopropylation of a naphthyl compound to diisopropylnaphthalene enhanced in the 2,6-diisopropylnaphthalene isomer is obtained in the presence of an acidic crystalline molecular sieve catalyst having twelve membered oxygen rings. The catalyst pore aperture dimension range from 5.5 .ANG. to 7.0 .ANG.. The user of these shape selective catalysts results in a diisopropylnephthalene stream which is enhanced in .beta. isomers and enhanced in the desired 2,6-diisopropylnaphthalene isomer. A particularly preferred catalyst is synthetic Mordenite having a specific Si/Al ratio and NMR characteristics. Specific catalyst modifications are also described to improve selectivity to the desired 2,6-diisopropylnaphthalene isomer.Type: GrantFiled: December 12, 1989Date of Patent: June 25, 1991Assignee: Catalytica, Inc.Inventors: Jere D. Fellmann, Robert J. Saxton, Paul R. Wentrcek, Eric G. Derouane, Pascale Massiani
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Patent number: 5026940Abstract: The selective isopropylation of biphenyl or 4-isopropylbiphenyl to diisopropylbiphenyl while maximizing the yield of the 4,4'-diisopropoylbiphenyl isomer is achieved by carrying out the reaction in the presence of an acidic crystalline molecular sieve with pore aperture 5.7-6.1 .ANG., preferably SAPO-11 or ZSM-12.Type: GrantFiled: September 8, 1989Date of Patent: June 25, 1991Assignee: Catalytica, Inc.Inventors: Jere Fellmann, Paul Wentrcek, Phat T. Lu
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Patent number: 5017735Abstract: A process for enriching the fraction of 2,6-diisopropylnaphthalene contained in a quantity of mixed dialkylated naphthalenes. The mixed dialkylated naphthalenes are contacted with an adsorbant bed containing one or more molecular sieves which demonstrate shape selective preference for the 2,6-diisopropylnaphthalene isomer over other dialkylated naphthalenes. The adsorbant bed is then contacted with a desorbant capable of desorbing the 2,6-diisopropylnaphthalene from the pores of the adsorbant.Type: GrantFiled: July 24, 1989Date of Patent: May 21, 1991Assignee: Catalytica, Inc.Inventors: Jere Fellmann, Paul R. Wentrcek, Peter Kilner
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Patent number: 5008468Abstract: This invention provides an improved process for the conversion of reactant into a reaction product, in the presence of a solid acid catalyst comprising sulfonic acid groups covalently bonded to a polymeric chain, wherein the improvement comprises increasing the rate of conversion, on an equivalent sulfonic acid basis, by providing, as said polymeric chain a compound represented by the general formula:M(O.sub.3 ZO.sub.x R).sub.nwherein M is a tetravalent metal ion; Z is a pentavalent atom, selected from the group consisting of elements of Group V of the Periodic Table of the Elements having an atomic weight greater than 30; x varies from 0 to 1; R is select d from the group consisting or organo radicals and mixtures of hydrogen radicals and organo radicals; and n varies from 1 to 2; provided that n is 1 when R is terminated with a tri- or tetraoxy pentavalent atom.Type: GrantFiled: August 21, 1989Date of Patent: April 16, 1991Assignee: Catalytica, Inc.Inventors: David L. King, Michael D. Cooper, Michael A. Faber
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Patent number: 5003122Abstract: The selective isopropylation of a naphthyl compound to diisopropylnaphthalene enhanced in the 2,6-diisopropylnaphthalene isomer is obtained in the presence of an acidic crystalline molecular sieve catalyst having twelve membered oxygen rings. The catalyst pore aperture dimension ranges from 5.5 .ANG. to 7.0 .ANG.. The use of these shape selective catalysts results in a diisopropylnaphthalene stream which is enhanced in .beta. isomers and enhanced in the desired 2,6-diisopropylnaphthalene isomer. A particularly preferred catalyst is synthetic Mordenite. Specific catalyst modifications are also described to improve selectivity to the desired 2,6-diisopropylnaphthalene isomer.Type: GrantFiled: October 5, 1988Date of Patent: March 26, 1991Assignee: Catalytica, Inc.Inventors: Jere D. Fellman, Robert J. Saxton, Paul R. Wentrcek, Eric G. Derouane
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Patent number: 5003120Abstract: A process for the selective manufacture of 2,6-diisopropylnaphthalene from naphthalene advantageously combines an equilibration reactor to enhance the amount of monoisopropylnaphthalene fed to the alkylation reactor, and the use of a shape selective catalyst in the alkylation reactor, to obtain an alkylation reaction product in which the 2,6-diisopropylnaphthalene isomer comprises greater than 39 mole percent of the total diisopropylnaphthalene obtained. Further, this combination of reaction steps and conditions produces a reaction product in which the ratio of 2,6-diisopropylnaphthalene to 2,7-diisopropylnaphthalene is greater than 1.0, preferably greater than 1.2. Recycled process components are fed to the equilibration reactor where they are combined with fresh naphthalene feed to provide a monoisopropylnaphthalene enriched feed to the alkylation reactor.Type: GrantFiled: January 27, 1989Date of Patent: March 26, 1991Assignee: Catalytica, Inc.Inventors: Stanley F. Newman, Jere D. Fellmann, Peter H. Kilner
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Patent number: 4885399Abstract: Tischtschenko condensation of aldehydes is used to remove aldehydes from dry ketone-containing streams. The tischtschenko condensation is used to condense the aldehydes into esters whose boiling points are significantly different than the ketones, greatly simplifying the separation of the esters from the ketones. An organic extraction step is used to obtain a substantially dry ketone containing stream. One particularly preferred class of extraction solvents is selected from the group consisting of butane, pentane, hexane, heptane, octane, nonane, decane and mixtures thereof. In particularly preferred embodiments, the Tischtschenko reaction is used in the context of aqueous-phase catalyzed olefin oxidation to ketones. The aldehyde to ester condensation permits easy and efficient removal of the aldehyde analogs of the desired ketones.Type: GrantFiled: July 13, 1988Date of Patent: December 5, 1989Assignee: Catalytica, Inc.Inventors: Stanley F. Newman, Jacques C. De Deken, Michael L. Cook
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Patent number: 4868343Abstract: This invention provides an improved process for the conversion of reactant into a reaction product, in the presence of a solid acid catalyst comprising sulfonic acid groups covalently bonded to a polymeric chain, wherein the improvement comprises increasing the rate of conversion, on an equivalent sulfonic acid basis, by providing, as said polymeric chain a compound represented by the general formula:M(O.sub.3 ZO.sub.x R).sub.nwherein M is a tetravalent metal ion; Z is a pentavalent atom, selected from the group consisting of elements of Group V of the Periodic Table of the Elements having an atomic weight greater than 30; x varies from 0 to 1; R is selected from the group consisting of organo radicals and mixtures of hydrogen radicals and organo radicals; and n varies from 1 to 2; provided that n is 1 when R is terminated with a tri-or tetraoxy pentavalent atom.Type: GrantFiled: April 16, 1986Date of Patent: September 19, 1989Assignee: Catalytica Inc.Inventors: David L. King, Michael D. Cooper, Michael A. Faber