Abstract: A method for forming of a building panel with a surface including a thermosetting resin such that tension created during curing of the surface is reduced or eliminated. Method for producing a panel with a wood based core and a surface layer including a thermosetting resin wherein the method including: curing and connecting the surface layer to the core while applying heat and pressure in a first main pressing step, thus raising a temperature of the surface layer above an initial temperature; applying a bending force on the panel after the first main pressing step to bend the panel such that an uppermost surface of the panel is convex an a lowermost surface of the panel is concave while the panel is still above the initial temperature; and releasing the bending force such that the panel springs back to an essentially flat shape.

Abstract: The disclosure relates to a method to form a digital print on a substrate including a polymer material by bonding particles in powder form to the surface of the substrate. A method of forming a decorative wear resistant layer, the method including: providing a substrate comprising a thermoplastic material and a transparent layer comprising a thermoplastic material, providing a continuous print layer comprising particles on the substrate or on the transparent layer, printing a digital image comprising colour pigments on the print layer, and bonding the print layer with the colour pigments to the transparent layer and to the substrate with heat and pressure such that the digital image is located between the transparent layer and the substrate.

Abstract: A method and equipment to form a digital image on a surface by applying a powder layer including colour pigments on the surfaces, bonding a part of the powder and removing the non-bonded powder from the surface.

Abstract: A method to form a protective overlay with wear resistant particles applied in well-defined patterns by applying wear resistant particles on a surface, bonding a part of the wear resistant particles with a binder preferably applied with a digital drop application head and removing the non-bonded wear resistant particles from the surface.

Abstract: A thermoplastic-based building panel, such as a floor panel. The building panel includes an upper layer arrangement, a lower layer arrangement, and a balancing layer provided between the lower and the upper layer arrangement. The building panel further includes a groove arrangement including grooves. A thermoplastic-based building panel including an upper layer arrangement and a balancing layer which is a bottom layer of the building panel. The building panel includes a groove arrangement, wherein a major portion of the grooves therein is provided in the balancing layer only. A thermoplastic-based building panel including a mechanical locking system for horizontally and/or vertically locking the building panel to an adjacent building panel. The mechanical locking system includes a cooperating surface which is situated in a balancing layer and is configured to cooperate with a cooperating surface of an adjacent building panel.

Abstract: A method of forming a digital embossing on a surface by bonding hard press particles to a carrier. A liquid binder pattern is applied on the carrier by a digital drop application head. Hard press particles are applied on the carrier and the binder pattern such that some hard press particles are bonded to the carrier by the liquid pattern and non-bonded press particles are removed. The carrier with the bonded hard press particles is pressed to the surface and an embossing is formed when the carrier with the hard press particles is removed.

Abstract: Building panels, especially laminated floor panels are shown, which are provided with a locking system and several core grooves at the rear side in order to save material and decrease weight. Building panels, each having a surface layer on a front side, a backing layer on a rear side and an intermediate core, wherein the intermediate core and the surface and the backing layer all comprise wood fibres and thermosetting resins, the building panels are provided with a locking system for vertical and horizontal locking of a first edge of a first building panel to an adjacent second edge of a second building panel.

Abstract: A building panel including a water resistant core including thermoplastic material and a surface layer including thermosetting resins. Also, production methods to form a board material with a dry blend of thermoplastic particles in powder form and fillers in powder form and to apply a surface layer with a hot-hot lamination process to a core including such board material.

Abstract: Floor panels are shown, which are provided with a vertical folding locking system on short edges that only locks vertically and a mechanical locking system on long edges that prevents displacement along the long edges. A locking system for primarily rectangular floor panels with long and short edges installed in parallel rows, which allows that the short edges may be locked to each other with a vertical movement without a horizontal connection and that such horizontal connection is accomplished by the locking system on the long edges including a first and second horizontal locking perpendicular to the edges and along the edges.

Abstract: A method to form a protective overlay with wear resistant particles applied in well-defined patterns by applying wear resistant particles on a surface, bonding a part of the wear resistant particles with a binder preferably applied with a digital drop application head and removing the non-bonded wear resistant particles from the surface.

Abstract: A method for attaching an underlay element to a weight-reduced board element. The method includes providing a board element and an underlay element, wherein a rear side of the board element includes a groove portion and a remaining portion. The groove portion includes at least one groove. An adhesive is applied on at least a portion of the remaining portion and/or on at least a portion of a corresponding residual portion of the underlay element, and the underlay element is arranged on the rear side of the board element, such that the adhesive contacts the underlay element and the rear side.

Abstract: Floor panels are shown, which are provided with a vertical locking system on short edges including a displaceable tongue that is displaced in one direction into a tongue groove during vertical displacement of two panels. Building panels provided with a locking system for vertical locking of a first and a second building panel by a vertical displacement of the panels relative each other, a displaceable tongue is in a sidewardly open displacement groove provided at an edge of a first panel, said tongue cooperates with a tongue groove provided at an adjacent edge of a second panel for locking the edge and the adjacent edge vertically.

Abstract: A building panel (1) including a water resistant core (5) including thermoplastic material 21 and a surface layer (4) including thermosetting resins. Also, production methods to form a board material (1?) with a dry blend of thermoplastic particles 21a in powder form and fillers in powder form and to apply a surface layer (4) with a hot-hot lamination process to a core (5) including such board material.

Abstract: A method of forming a digital print on a surface by applying powder of dry ink including colourants on the surface, bonding a part of the dry ink powder to the surface by a digital heating print head such that the digital print is formed by the bonded dry ink colourants and removing non-bonded dry ink from the surface.

Abstract: Building panels provided with a locking system for vertical and horizontal locking of a first edge and a second edge of adjacent panels. The locking system includes a displaceable tongue at least partly arranged in a displacement groove, a tongue groove, a cavity provided in a strip at the first edge, and a protrusion extending downwards at the second edge. The displaceable tongue is arranged to be displaced at least partly into the tongue groove during locking, and wherein the protrusion is arranged to be located in least a portion of the cavity when the panels are locked vertically and horizontally.

Abstract: A water-based ink, produced by mixing pigments, binders and viscosity increasing substances such that they are specially adapted to provide and maintain a high quality print during heat and pressure, that no floating or bleeding of the ink drops should take place and that they are compatible with resins and materials used in the substrate such that no delamination or chemical reactions that affect design or surface properties in a negative way should take place. Additionally, a method to form a digital print with the water-based ink on a dense substrate including a polymer material or on surfaces that are heated and pressed after printing. The surface is, prior to the printing step, preferably heated in order to prevent floating of the water-based ink drops.

Abstract: Water-based ink comprising a pigment mix and a method to form a digital print on a substrate with a pigment mix comprising large pigments and a Piezo ink head equipped with an ink circulation system, the method including: providing a water-based ink including an aqueous pigment mix including settling pigments, a binder including an acrylic resin dispersion, and a viscosity increasing substance including glycol and/or glycerine, providing a steric stabilization of the pigments and adapting the size of the pigments and the viscosity of the water-based ink such that a settling velocity of the pigments exceeds about 0.001 mm/min at 25° C., circulating said water-based ink within said at least one Piezo print head, and printing a digital image with said at least one Piezo print head by applying ink drops of said water-based ink on the substrate.

Abstract: A method, a panel and equipment to form a digital print by applying dry ink, preferably including particles of pigment coated wood fibres, on a surface, bonding a part of the particles with a liquid blank ink drops and removing the non-bonded particles from the surface. A panel having a surface with a wood grain décor, the panel including a first surface portion that is formed by a continuous basic layer including wood fibres having a first color, and a second surface portion that is formed by wood fibres having a second color, wherein the wood fibres having the second color are applied on and bonded to the continuous basic layer, and wherein the second surface portion covers a part of the first surface portion.

Abstract: A method, a panel and equipment to form a digital print by applying dry ink (15), preferably including particles of pigment coated wood fibres (61), on a surface (2), bonding a part of the particles with a liquid blank ink drops (57) and removing the non-bonded particles from the surface (2).

Abstract: There is disclosed a mineral-based floor panel including a mineral-based core, wherein the panel includes at least one groove. The at least one groove may be provided in a rear side of the panel. There is also disclosed other such mineral-based panels, such as a building panel, a wall panel, a ceiling panel or a furniture panel. There is also disclosed a method for forming such grooves in a mineral-based panel. Furthermore, there is disclosed a mineral-based panel including a mineral-based core and polymer-based lower layer(s) attached to the core. A locking system of the panel includes a strip extending horizontally beyond an upper portion of the panel, wherein at least a horizontal portion of the strip is entirely formed in the polymer-based lower layer(s).