Patents Assigned to Chevron U.S.A. Inc.
  • Patent number: 11964875
    Abstract: A method is provided for synthesizing *MRE molecular sieves using an organic structure directing agent which comprises a 1-ethylpyridinium cation.
    Type: Grant
    Filed: March 24, 2022
    Date of Patent: April 23, 2024
    Assignee: CHEVRON U.S.A. INC.
    Inventors: Dan Xie, Kurt Owen Jensen, Adeola Florence Ojo
  • Patent number: 11964926
    Abstract: A process for producing high octane alkylate is provided. The process involves reacting isobutane and ethylene using an ionic liquid catalyst. Reaction conditions can be chosen to assist in attaining, or to optimize, desirable alkylate yields and/or properties.
    Type: Grant
    Filed: September 28, 2022
    Date of Patent: April 23, 2024
    Assignee: CHEVRON U.S.A. INC.
    Inventors: Bong-Kyu Chang, Hye-Kyung Cho Timken, Huping Luo
  • Publication number: 20240123433
    Abstract: Provided is a process for hydrocracking normal paraffins into lighter normal paraffins with minimal formation of iso-paraffins. The process comprises hydrocracking a hydrocarbon feedstock comprising normal paraffins under hydrocracking conditions. The reaction is run in the presence of a selected catalyst, e.g., an LTA-type zeolite, with a requisite topology and acid site density. The zeolite has a framework type with voids greater than 0.50 nm in diameter, which are accessible through apertures characterized by a longest diameter of less than 0.50 nm and a shortest diameter of more than 0.30 nm. The reaction conducted in the presence of such a selected zeolite produces an n-paraffin rich product.
    Type: Application
    Filed: December 29, 2021
    Publication date: April 18, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Cong-Yan CHEN, Theodorus Ludovicus Michael MAESEN, Tracy Margaret DAVIS, Dan XIE
  • Patent number: 11959025
    Abstract: A continuous process for converting waste plastic into recycle for polypropylene polymerization is provided. The process integrates refinery operations to provide an effective and efficient recycle process. The process comprises selecting waste plastics containing polyethylene and polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a refinery FCC unit, from which is recovered a liquid petroleum gas C3 olefin/paraffin mixture. The C3 paraffins and C3 olefins are separated into different fractions with a propane/propylene splitter. The C3 olefin fraction is passed to a propylene polymerization reactor.
    Type: Grant
    Filed: October 30, 2022
    Date of Patent: April 16, 2024
    Assignee: CHEVRON U.S.A INC.
    Inventor: Hye-Kyung Timken
  • Publication number: 20240117256
    Abstract: An improved process for making a heavy base oil from a base oil feedstream comprising an atmospheric resid feedstock, and, optionally, a base oil feedstock, via hydroprocessing. The process generally involves subjecting a base oil feedstream comprising the atmospheric resid to hydrocracking and dewaxing steps, and optionally to hydrofinishing, to produce base oil product(s) including a heavy grade base oil product having a viscosity of at least about 12.7 cSt at 100° C. The invention is useful to make heavy grade base oil products, as well as Group II and/or Group III/III+ base oils.
    Type: Application
    Filed: January 26, 2022
    Publication date: April 11, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Horacio TREVINO, Minghui ZHANG, Guan-Dao LEI, Luyen T. VO
  • Patent number: 11951458
    Abstract: Bulk catalysts comprised of nickel, molybdenum, tungsten and titanium and methods for synthesizing bulk catalysts are provided. The catalysts are useful for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.
    Type: Grant
    Filed: June 29, 2023
    Date of Patent: April 9, 2024
    Assignee: Chevron U.S.A. Inc.
    Inventors: Xiaoying Ouyang, Viorel Duma, Alexander Kuperman, Ibrahim Uckung, Theodorus Ludovicus Michael Maesen, Axel Brait, Charles Wilson
  • Publication number: 20240110120
    Abstract: A method for making a base oil having enhanced color stability and the base oil prepared therefrom are disclosed. The method comprises adding a phenyl benzotriazole compound to a base oil composition to form a color-stabilized base oil composition. In some cases, the phenyl benzotriazole compound has the structural formula (I): wherein, R and R? are independently one or more substituents selected from hydrogen, substituted and unsubstituted alkyl, substituted and unsubstituted cycloalkyl, substituted and unsubstituted alkoxy, substituted and unsubstituted carboxyl, or a combination thereof, with the proviso that at least one of R and R? is a non-hydrogen substituent.
    Type: Application
    Filed: January 18, 2022
    Publication date: April 4, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Yihua ZHANG, Guan-Dao LEI, Malek M. ROSTAMI, Beth A. RUSSELL
  • Publication number: 20240101912
    Abstract: An improved hydroisomerization catalyst and process for making a base oil product using a catalyst comprising SSZ-91 molecular sieve and ZSM-12 molecular sieve. The catalyst and process generally involves the use of a catalyst comprising an SSZ-91 molecular sieve combined with a ZSM-12 molecular sieve to produce dewaxed base oil products by contacting the catalyst with a hydrocarbon feedstock. The catalyst and process provide improved base oil cold properties, such as pour point and cloud point, along with other beneficial base oil properties.
    Type: Application
    Filed: November 22, 2021
    Publication date: March 28, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Yihua ZHANG, Adeola OJO, Guan-Dao LEI
  • Publication number: 20240101913
    Abstract: Provided is a hydrocracking process with a recycle loop for converting a petroleum feed to lower boiling products, which process comprises reacting a stream over a non-zeolite noble metal catalyst at a temperature of about 650° F. (343° C.) or less in a reactor positioned in the recycle loop of the hydrocracking reactor.
    Type: Application
    Filed: December 29, 2021
    Publication date: March 28, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Ling JIAO, Bi-Zheng ZHAN, Don BUSHEE, Theodorus Ludovicus Michael MAESEN, Hye-Kyung TIMKEN, Richard DUTTA, Jay PAREKH
  • Publication number: 20240100513
    Abstract: A method for making a hydroisomerization catalyst having improved thermal stability and metal dispersion characteristics, the catalyst prepared therefrom, and a process for making a base oil product using the catalyst are disclosed. The catalyst is prepared from a composition comprising an SSZ-91 molecular sieve and a rare earth modified alumina, with the composition being modified to contain a Group 8-10 metal, typically through impregnation of a Group 8-10 metal composition. The catalyst may be used to produce dewaxed base oil products by contacting the catalyst under hydroisomerization conditions with a hydrocarbon feedstock.
    Type: Application
    Filed: December 20, 2021
    Publication date: March 28, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Yihua ZHANG, Adeola OJO, Guan-Dao LEI
  • Patent number: 11939524
    Abstract: Disclosed are compositions and methods for the pressure protection of existing wells during infill drilling operations.
    Type: Grant
    Filed: August 19, 2022
    Date of Patent: March 26, 2024
    Assignee: CHEVRON U.S.A. INC.
    Inventors: Samiha Said Elsayed Morsy, Nabijan Nizamidin, Taimur Malik, Mohsen S. Tagavifar
  • Patent number: 11939537
    Abstract: An improved reforming process for producing aromatic hydrocarbons is disclosed. The process includes two reformers arranged in parallel flow configuration, with the first reformer being a conventional reformer comprising a catalyst selective for reforming C8+ hydrocarbons to a reformate and the second reformer comprising a catalyst selective for reforming C7? hydrocarbons to a reformate. In certain embodiments, the first reformer catalyst comprises a conventional alumina catalyst and the second reformer catalyst comprises a ZSM-5 catalyst.
    Type: Grant
    Filed: April 21, 2020
    Date of Patent: March 26, 2024
    Assignee: Chevron U.S.A. Inc.
    Inventors: Cong-Yan Chen, Emmanuel Behraz
  • Patent number: 11939527
    Abstract: Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally pyrolysis wax comprising a naphtha/diesel fraction and heavy fraction, and char. The pyrolysis oil and wax is passed to a refinery FCC feed pretreater unit. A heavy fraction is recovered and sent to a refinery FCC unit, from which a C3 olefin/paraffin mixture fraction is recovered, which is passed to a steam cracker for ethylene production. In another embodiment, a propane fraction (C3) is recovered from a propane/propylene splitter and passed to the steam cracker.
    Type: Grant
    Filed: October 30, 2022
    Date of Patent: March 26, 2024
    Assignee: Chevron U.S.A. Inc.
    Inventors: Hye-Kyung Timken, Cameron McCord
  • Publication number: 20240091750
    Abstract: A novel synthetic crystalline molecular sieve material, designated boron SSZ-41 is provided. The boron SSZ-41 is a boronzincosilicate molecular sieve having the framework structure of SSZ-41. It can be synthesized using 1,1?-(1,4-butanediyl)bis[4-aza-1-azoniabicyclo[2.2.2]octane] dications as a structure directing agent. The boronzincosilicate SSZ-41 may be used in organic compound conversion reactions and/or sorptive processes.
    Type: Application
    Filed: August 30, 2023
    Publication date: March 21, 2024
    Applicant: Chevron U.S.A. Inc.
    Inventors: Stacey I. ZONES, Cong-Yan CHEN
  • Patent number: 11932547
    Abstract: An organotemplate-free synthetic process for synthesizing an aluminosilicate molecular sieve SSZ-122 is provided. The process includes (1) preparing a reaction mixture comprising: (a) a silicon atom source; (b) an aluminum atom source; (c) a source of an alkali metal [M]; (d) a source of hydroxide ions; (e) water; and (f) seed crystals; and (2) subjecting the reaction mixture to crystallization conditions sufficient to form crystals of the aluminosilicate molecular sieve.
    Type: Grant
    Filed: March 10, 2022
    Date of Patent: March 19, 2024
    Assignee: CHEVRON U.S.A. INC.
    Inventor: Dan Xie
  • Publication number: 20240084204
    Abstract: An improved process for making a bright stock base oil from a base oil feedstream comprising an atmospheric resid feedstock, and, optionally, a base oil feedstock, via hydroprocessing. The process generally involves subjecting a base oil feedstream comprising the atmospheric resid to hydrocracking and dewaxing steps, and optionally to hydrofinishing, to produce base oil product(s) including a bright stock grade base oil product having a viscosity of at least about 22 cSt at 100° C. The invention is useful to make heavy grade base oil products such as bright stock, as well as Group II and/or Group III/III+ base oils.
    Type: Application
    Filed: January 26, 2022
    Publication date: March 14, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Horacio TREVINO, Minghui ZHANG, Guan-Dao LEI, Thomas Ralph FARRELL
  • Publication number: 20240084205
    Abstract: Described herein is a hydrocracking catalyst and process that may be used to make middle distillates and unconverted oil having beneficial yield and product characteristics. The process generally comprises contacting a hydrocarbon feed with the hydrocracking catalyst under hydrocracking conditions to produce a product comprising middle distillates and unconverted oil products. The hydrocracking catalyst comprises an SSZ-91 molecular sieve and a modifying metal selected from one or more Group 6 metals, and, optionally, one or more Group 8 to 10 metals, or a modifying metal selected from Group 8 to 10 metals and combinations thereof, and, optionally, one or more Group 6 metals. The hydrocracking catalyst may comprise a matrix material and/or an additional zeolite.
    Type: Application
    Filed: January 17, 2022
    Publication date: March 14, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Viorel DUMA, Theodorus Ludovicus Michael MAESEN, Hyungjae Alexander YOON
  • Patent number: 11928565
    Abstract: Methods and systems for building and maintaining model(s) of a physical process are disclosed. One method includes receiving training data associated with a plurality of different data sources, and performing a clustering process to form one or more clusters. For each of the one or more clusters, the method includes building a data model based on the training data associated with the data sources in the cluster, automatically performing a data cleansing process on operational data based on the data model, and automatically updating the data model based on updated training data that is received as operational data. For data sources excluded from the clusters, automatic building, data cleansing, and updating of models can also be applied.
    Type: Grant
    Filed: October 24, 2022
    Date of Patent: March 12, 2024
    Assignee: Chevron U.S.A. Inc.
    Inventors: Yining Dong, Alisha Deshpande, Yingying Zheng, Lisa Ann Brenskelle, Si-Zhao Qin
  • Publication number: 20240076563
    Abstract: Provided in one embodiment is an improved and more flexible process for preparing a finished base oil or a white oil product comprising passing a dewaxed base oil product to a distillation column and separating the dewaxed base oil product into fuel and base oil product streams. The base oil product streams are tested to determine if they meet desired specifications. Base oil product streams that meet the desired minimum base oil specifications are passed to a hydrofinishing reactor to prepare a white oil product, or passed to direct sale.
    Type: Application
    Filed: December 24, 2021
    Publication date: March 7, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Kenneth John PEINADO, Jay PAREKH, Jifei JIA, Yihua ZHANG, Guan-Dao Lei, Guang ZHANG
  • Publication number: 20240076564
    Abstract: Described are processes to produce base oils with one more improved properties, e.g., lower aromatics, economically and/or efficiently. In some embodiments, the processes relate to two stage (or more) hydrofinishing which advantageously provides base oils with lower aromatics than comparable one stage processes.
    Type: Application
    Filed: January 18, 2022
    Publication date: March 7, 2024
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Yihua ZHANG, Subhasis BHATTACHARYA, Guan-Dao LEI