Abstract: A process for forming a preform for use in compression molding an optical lens is provided. A heated reservoir desirably a thermoplastic extruder is filled with a thermoplastic material. The heated reservoir has a fluid outlet which is located in close proximity to the concave mold. The thermoplastic material, for example, polycarbonate pellets is fluidized in the heated reservoir. A predetermined amount of a fluid thermoplastic material is dispensed from the reservoir outlet onto the outside the edge of a heated concave mold prior to the fluid solidifying so that the fluid makes point or line contact as it first contacts the concave molds. The fluid flows down the sloping wall of the concave mold into the concave mold and forms a blob of material having a greater thickness at the center of the concave mold than at the periphery of the mold. The thermoplastic blob is then allowed to cool below its melting temperature.

Abstract: A compression process for fabricating a substantially finished coated/layered lens for eyeglasses with a thermoplastic lens preform, with the lens having surfaces for correcting vision. The process comprised suitably placing on at least one of a pair of molds with molding surfaces conforming to the surfaces of the finished lens a thermoplastic film-layer/coating or multiple layers or coatings, each having a given thickness and predetermined characteristics and/or properties desired in the finished lens. The lens preform is then placed on the thermoplastic film-layer/coating; and heating and molding in situ of the film-layer/coating with the lens preform is then conducted while the lens preform is under compressive forces of the compression process until a generally predetermined lens thickness is achieved.