Abstract: The present invention provides a new and unique apparatus featuring a signal processor or processing module configured to: receive signaling containing information about a fluid flow passing through a pipe that is channelized causing flow variations in the fluid flow; and determine corresponding signaling containing information about a fluid flow characteristic of the fluid flow that depends on the flow variations caused in the fluid flow channelized, based upon the signaling received. The signal processor or processing module may be configured to provide the corresponding signaling, including where the corresponding signaling contains information about the fluid flow characteristic of the fluid flow channelized.

Abstract: A transportable modular system for enhanced minerals recovery from tailings lines and deposits, features two transportable mineral recovery modules (TMRM), each TMRM for transporting as a truck mounted module to a remote site as an independently-operable mineral recovery module, each TMRM to couple to another TMRM on-site at the remote site and used together to provide enhanced minerals recovery. One TMRM having a central engineered polymer mineral recovery module that receives tailings fluid having a mineral particle of interest, processes the tailings fluid using an engineered polymer configuration, and provides recovered mineral processing fluids having the mineral particle of interest and a tailings disposal fluid. One other TMRM is selected from a group of TMRMs that includes another central engineered polymer mineral recovery module, a tailings fluid management module, an additive/chemical treatment polymer management module, a tailings disposal module and a recovery mineral processing module.

Abstract: An apparatus for collecting mineral particles in a slurry or the tailings is disclosed. The apparatus may take the form of a filter, a conveyor belt or an impeller to be used in a processor to collect mineral particles in the slurry, or in a tailings pond to collect mineral particles in the tailings. The filter, conveyor belt or impeller has a collection area made of or coated with a polymer or a polymer-coated material having a functional group, either anionic or cationic to attach to the mineral particles. Alternatively, the synthetic material has hydrophobic molecules to render the collection area hydrophobic. When the mineral particles in the slurry or tailings are combined with collector molecules, the mineral particles also become hydrophobic. The hydrophobic mineral particles are attracted to the hydrophobic collection area. The filter, conveyor belt and impeller may have a plurality of passage ways in order to increase the contacting surfaces.

Abstract: Apparatus is provided including a signal processor or signal processing module configured at least to: respond to signaling containing information about particle sizes of solids forming part of a slurry stream being fed with a common feed flow into a battery of cyclones; and determine which combinations of cyclones in the battery produce overflow that has undesirable particle size characteristics using a statistical algorithm or technique, based upon the signaling received. The signal processor or signal processing module provides corresponding signaling containing about which combinations of cyclones in the battery produce overflow that has undesirable particle size characteristics, including control signaling to control the operation of the battery, including information about certain combinations of cyclones to avoid, or preferentially to use, to minimize the total amount of coarse material having the undesirable particle size characteristics produced by the battery.

Abstract: Apparatus is provided featuring a signal processor or processing module configured to: receive signaling containing information about at least two sensing modalities sensed by a single probe arranged in relation to a multiphase flow or process volume; and determine using a multiple modality tomographic analysis technique information about different fluid layers in the multiphase flow or process volume, based at least partly on the signaling received. The signal processor or processing module may be configured to provide corresponding signaling containing corresponding information about different fluid layers in the multiphase flow or process volume.

Abstract: Apparatus features a signal processor or processing module configured at least to: receive signaling containing information about acoustic emissions resulting from particles impacting a solid sensor element configured in a process pipe having a process fluid flowing therein, including a slurry; and determine particle sizes of solids in the process fluid, based at least partly on the signaling received. The signal processor module may also be configured to provide corresponding signaling containing information about the particle sizes of solids in the process fluid.

Abstract: Apparatus is provided featuring a first and second cells. The first cell receives an ore slurry having mineral particles of interest, receives unexpanded polymer microspheres comprising a surface having mineral collector chemistry attached thereto with molecules for attaching the mineral particles of interest, causes the unexpanded polymer microspheres to expand substantially in volume into expanded polymer microspheres having a substantially increased sphere surface area, and provides an expanded polymer microsphere foam layer comprising the expanded polymer microspheres with attached mineral particles of interest. The second cell receives the expanded polymer microsphere foam layer, and causes the expanded polymer microspheres to collapse substantially in volume into collapsed polymer microspheres having a substantially reduced sphere surface area that results in a mechanical shearing off of the attached mineral particles of interest.

Abstract: The present invention provides techniques for recovering hydrocarbon fluids in a process flow, including recovering bitumen from a coarse tailings line. The apparatus includes a signal processor that responds to signaling containing information about the presence of a hydrocarbon fluid in a process flow; and determines corresponding signaling to control the diversion of the hydrocarbon fluid from the process flow remaining based on the signaling received. The hydrocarbon fluid may be bitumen, including bitumen flowing in a course tailings line. The signal processor receives the signaling from a velocity profile meter having sensors arranged around a circumference of a process pipe containing information about a fluid flow velocity at various levels or heights within the process pipe, including a wrap-around velocity profile meter having multiple sensing arrays located radially at a top position of 0° , a bottom position of 180°, and intermediate positions 45°, 90° and 135°.

Abstract: The present invention provides a new method and apparatus for receiving signals containing information about a plurality of velocity profiles of a flow in a pipe and about a pressure gradient of the flow over a length of the pipe; and determining information about an injection of a chemical into the flow in the pipe based at least partly on the information contained in the signals.

Abstract: Apparatus is provided having an acoustic-based air probe with an acoustic source configured to provide an acoustic signal into a mixture of concrete; and an acoustic receiver configured to be substantially co-planar with the acoustic source, to respond to the acoustic signal, and to provide signaling containing information about the acoustic signal injected into the mixture of concrete.

Abstract: The present invention provides apparatus, including a pigging tool, that comprises a spraying mechanism configured to move along an inner surface of a pipeline, including a slurry transport pipeline in a minable oilsands facility or plant, and to spray a coating on the inner surface of the pipeline; and a curing source, including an ultraviolet (UV) light source, a microwave source or an RF source, configured to cure the coating sprayed on the inner surface of the pipeline in situ as the spray mechanism moves along the inner surface of the pipeline.

Abstract: Apparatus is provided featuring a signal processor or signal processing module configured at least to: receive signaling containing information about a radiation impedance of a piston vibrating a process medium, including a fluid or slurry; and determine a speed of sound or density measurement related to the process medium, based at least partly on the signaling received. The signal processor or signal processing module may determine a speed of sound measurement related to the process medium, based on at least partly on the density of the process medium, including where the density of the process medium is known, assumed or determined by the signal processor or signal processing module, or determine a density measurement related to the process medium, based on at least partly on the speed at which sound travels in the process medium, including where the speed of sound of the process medium is known, assumed or determined by the signal processor or signal processing module.

Abstract: Apparatus is provided featuring a signal processor or processing module configured at least to: a signal processor configured to: receive signaling containing information about at least one rheological parameter related to a fluid containing Mature Fine Tailings (MFTs) flowing through a process pipe; and determine a dosing of a polymer to the fluid so as to cause a polymer induced agglomeration of the MFTs in the fluid, based at least partly on the signaling received. The signal processor may be configured to provide corresponding signaling to control the dosing of the polymer to cause the polymer induced fine agglomeration of the MFTs in the fluid.

Abstract: Apparatus, including a pipeline, featuring at least one pipe liner or coating configured to line or coat a pipe for receiving a process fluid flow, configured with at least one chemical taggant or tracer, and also configured to respond to the process fluid flow, and provide an indication about a degree of liner or coating wear or a location of wear in the pipe. The apparatus may also include the pipe having the at least one pipe liner or coating configured therein.

Abstract: Apparatus includes a signal processing module configured at least to: receive signaling containing information about an application of a rotating magnetic field across a fluid flowing in a pipe, tank, cell or vessel; and determine a flow analysis across the fluid flowing in the pipe, tank, cell or vessel, based at least partly on the signaling received. The signal processing module may also be configured to provide corresponding signaling containing information about the flow analysis across the fluid flowing in the pipe, tank, cell or vessel.

Abstract: A signal processor receives a signal containing information about a sensor that is spirally wrapped at a known pitch or separation down a pipe having a flow; and determines a flow velocity based at least partly on the information contained in the signal received by applying an autocorrelation function that depends on a relationship between the time between a repeating pattern and the known pitch or separation of the spirally wrapped sensor. The signal processor provides a corresponding signal containing information about the flow velocity. The sensor includes a strain sensor, including a piezo-electric polymer strain sensor fabricated from PVDF, and/or two or more equally spaced spirally wound sensors. The determining includes correlating output signals of two or more equally spaced spirally wound sensors to determine a time delay, and determining the flow velocity based on the time delay and the known pitch or separation.

Abstract: Apparatus is provided featuring a signal processor or processing module configured at least to: receive signaling containing information about the conductivity of a fluid contained, processed or flowing in a pipe, tank, cell or vessel having electrodes around the circumference of the pipe, tank, cell or vessel in an irregular configuration; and determine a scale build-up in the pipe, tank, cell or vessel using a tomographic processing technique, based at least partly on the signaling received. The signal processor module may be configured to provide corresponding signaling containing information about the scale build-up in the pipe, tank, cell or vessel using the tomographic processing technique, e.g., including where the corresponding signaling contains information about a chemical to be injected to control the scale build-up, including in a closed loop manner.

Abstract: Apparatus featuring synthetic bubbles or beads and a flotation stage. The synthetic bubbles or beads are configured with a polymer or polymer-based material functionalized to attach to the valuable material in a mixture to form at least some enriched synthetic bubbles or beads having the valuable material attached thereto, and also configured to be transported through the mixture based at least partly on a characteristic of the synthetic bubbles or beads. The flotation stage has the mixture containing valuable material, and is configured to receive the synthetic bubbles or beads and to provide the at least some enriched synthetic bubbles or beads having the valuable material attached thereto based at least partly the characteristic of the synthetic bubbles or beads.

Abstract: Apparatus is provided comprising a signal processing module configured with at least one processor and at least one memory including computer program code, the at least one memory and computer program code configured, with the at least one processor, to cause the apparatus at least to: receive signaling containing information about a stiffness of a concrete mixture; and determine an average bubble size of gas contained in the concrete mixture, based at least partly on the signaling received. The signal processing module may be configured to provide corresponding signaling containing information about the average bubble size of gas contained in the concrete mixture. The signal processing module may be configured to determine the pressure inside air bubbles and determine an average air bubble size of the gas contained in the concrete mixture, based at least partly on the pressure determined inside the air bubbles.

Abstract: An apparatus and method for collecting mineral particles in the tailings is disclosed. The apparatus may take the form of a filter, a conveyor belt, a collection plate or an impeller configured to contact with tailings of a flotation process, before and/or after the tailings are discharged into a pond. The filter, conveyor belt, collection plate or impeller has a collection area or surface made of, or coated with, a synthetic material having a functional group, e.g., having an ionizing bond to attract the mineral particles of interest. Alternatively, the synthetic material has hydrophobic molecules to render the collection area hydrophobic. When the mineral particles of interest in the tailings are combined with collector molecules, the mineral particles of interest may also become hydrophobic. The hydrophobic mineral particles of interest are attracted to the hydrophobic collection area or surface.