Patents Assigned to Collins Engine Nozzles, Inc.
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Patent number: 11975396Abstract: An electrostatic discharge machining fixture includes a fixture body, two or more electrically conductive face contacts seated in the fixture body, and two or more electrically resistive point contacts seated in the fixture body. The electrically conductive face contacts and the electrically resistive point contacts define a 3-2-1 alignment system to locate an additively manufactured article relative to the fixture body during an electrostatic discharge machining operation. Electrostatic discharge machining arrangements and methods of supporting additively manufactured workpieces during electrostatic discharge machining operations are also described.Type: GrantFiled: April 28, 2021Date of Patent: May 7, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Joseph Samo, Lukas Shea, Thomas J. Ocken
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Patent number: 11965654Abstract: A fuel system includes a fuel supply system. A plurality of fuel nozzles are connected in fluid communication with the fuel supply system to supply fuel from a fuel source to be issued for combustion from the fuel nozzles. A cooling system is included, wherein at least one of the fuel nozzles includes a cooling circuit in addition to a fuel circuit for issuing fuel from the fuel supply system for combustion. The cooling circuit includes an inlet and an outlet. The inlet is in fluid communication with the cooling system for circulation of coolant through the cooling circuit and back to the cooling system out the outlet of the cooling circuit for cooling the fuel circuit with the fuel circuit staged off.Type: GrantFiled: July 15, 2021Date of Patent: April 23, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Lev A. Prociw, Timothy Griffith
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Publication number: 20240117814Abstract: In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.Type: ApplicationFiled: December 18, 2023Publication date: April 11, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Travis H. Marshall, Adrian L. Stoicescu
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Patent number: 11919079Abstract: A method of additive manufacturing includes supplying additive manufacturing powder to a build area of an additive manufacturing machine. The method includes fusing a portion of the powder to form a part, and removing a non-fused portion of the powder from the build area into a removable vessel for storing non-fused powder after building a part. The method can include supplying additive manufacturing powder to a build area, fusing a portion of the powder, and removing a non-fused portion of the powder all on a single discrete lot of additive manufacturing powder without mixing lots.Type: GrantFiled: July 8, 2021Date of Patent: March 5, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Thomas J. Ocken, Lukas Shea, Jerry Logsdon, Joseph Samo
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Publication number: 20240068664Abstract: A fuel injector for a turbine engine includes a fuel scheduling valve configured for regulation of fuel flow from a fuel inlet, in response to fuel pressure received at the fuel inlet. Primary, secondary and auxiliary fuel circuits receive fuel from the scheduling valve, and an electrically-controlled valve is provided in fluid communication with the auxiliary circuit, which electrically-controlled valve is adapted and configured to actively control fuel through the auxiliary circuit in response to a control signal.Type: ApplicationFiled: July 21, 2023Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Brandon P. Williams, Michael Ferrarotti, Murtuza Lokhandwalla, Todd Haugsjaahabink, Russell P. Rourke, JR., Jay W. Kokas, Richard E. Versailles
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Publication number: 20240068408Abstract: A system includes an injector having a scheduling valve assembly and a nozzle in fluid communication with the valve assembly. The scheduling valve assembly is configured for regulation of flow from an inlet of the injector to the nozzle. The injector includes two fluid circuits between the inlet of the injector and two respective outlets of the nozzle for staged flow output from the nozzle. A first one of the two fluid circuits is a primary circuit, and a second one of the two fluid circuits is a secondary circuit. A solenoid valve is connected in fluid communication with the scheduling valve assembly, wherein the solenoid valve is configured to adjust position of a hydromechanical valve spool of the valve assembly.Type: ApplicationFiled: July 21, 2023Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Brandon P. Williams, Michael Ferrarotti, Murtuza Lokhandwalla, Todd Haugsjaahabink, Russell P. Rourke, Jr., Jay W. Kokas, Richard E. Versailles
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Publication number: 20240068402Abstract: A fuel injector assembly can include a housing structure defining a circular shape, and one or more fuel injectors disposed in and/or formed integrally with the housing structure. The housing structure can be configured to angle the one or more fuel injectors in a direction such that the one or more fuel injectors effuse flow in a vector having a tangential flow component.Type: ApplicationFiled: August 25, 2022Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Jason A. Ryon, Lev A. Prociw, Brandon P. Williams
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Publication number: 20240068409Abstract: A system includes an injector including a scheduling valve assembly and a nozzle in fluid communication with the valve assembly. The scheduling valve assembly is configured for regulation of flow from an inlet of the injector to the nozzle. The injector includes one fluid circuit between the inlet of the injector and a respective outlet of the nozzle. A solenoid valve is connected in fluid communication with the scheduling valve assembly. The solenoid valve is configured to adjust position of a hydromechanical valve spool of the valve assembly.Type: ApplicationFiled: July 21, 2023Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Brandon P. Williams, Michael Ferrarotti, Murtuza Lokhandwalla, Todd Haugsjaahabink, Russell P. Rourke, JR., Jay W. Kokas, Richard E. Versailles
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Publication number: 20240068413Abstract: A fuel injector for a turbine engine includes a fuel scheduling valve configured for regulation of fuel flow from a fuel inlet, in response to fuel pressure received at the fuel inlet. Primary, secondary and auxiliary fuel circuits receive fuel from the scheduling valve, and an electrically-controlled valve is provided in fluid communication with the auxiliary circuit, which electrically-controlled valve is adapted and configured to actively control fuel through the auxiliary circuit in response to a control signal. The auxiliary fuel circuit joins with the secondary fuel circuit for delivery to a fuel nozzle.Type: ApplicationFiled: July 21, 2023Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Brandon P. Williams, Michael Ferrarotti, Murtuza Lokhandwalla, Todd Haugsjaahabink, Russell P. Rourke, Jr., Jay W. Kokas, Richard E. Versailles
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Publication number: 20240068407Abstract: A fuel injector for a turbine engine includes a fuel scheduling valve configured for regulation of fuel flow from a fuel inlet in response to fuel pressure received at the fuel inlet. Primary and secondary fuel circuits receive fuel from the scheduling valve, and an electrically-controlled valve is provided in fluid communication with the primary circuit, adapted and configured to actively control fuel through the primary circuit in response to a control signal.Type: ApplicationFiled: July 21, 2023Publication date: February 29, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Brandon P. Williams, Murtuza Lokhandwalla, Michael Ferrarotti, Todd Haugsjaahabink, Russell P. Rourke, JR., Jay W. Kokas, Richard E. Versailles, Jason A. Ryon, Charles E. Reuter
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Patent number: 11913468Abstract: A method of making an impeller includes building the impeller in a layer by layer process in a build direction along the rotational axis starting from a base of the hub. The plurality of blades includes a plurality of perforated blades that support the shroud during additively manufacturing the impeller. The method can include installing the impeller in a fuel pump, air compressor, or the like, without removing the perforated blades from the impeller.Type: GrantFiled: April 18, 2023Date of Patent: February 27, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Jason A. Ryon, Jacob Greenfield, Adrian L. Stoicescu
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Patent number: 11906167Abstract: A combustor dome system includes an annular combustor dome defining a main axis therethrough. The combustor dome includes opposed upstream and downstream faces, wherein the upstream face is configured to face upstream toward a compressor discharge space, wherein the downstream face is configured to face downstream toward a combustor space. The downstream face has a curved cross-sectional profile. A plurality of nozzles extends at least partially through the combustor dome from the upstream face to the downstream face for injection of fuel into the combustor space. A fuel manifold is in fluid communication with the plurality of nozzles.Type: GrantFiled: October 7, 2020Date of Patent: February 20, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Jason A. Ryon, Lev A. Prociw, Gregory A. Zink
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Patent number: 11898493Abstract: A system includes an air manifold, a fuel manifold, and a plurality of fuel injectors. At least one of the fuel injectors includes a heat exchanger portion for supplying compressed, cooled air form the heat exchanger portion to the air manifold. An air valve is operatively connected to an outlet of the air manifold for controlling release of air from the air manifold. A controller is operatively connected to the air valve, wherein the controller includes machine readable instructions configured to control the air valve to regulate flow of air through the air valve based on fuel temperatures in the fuel channel. The machine readable instructions can be configured to cause the controller to flow air through the air valve in a heat exchange mode if a fuel temperature in the fuel injectors is below a predetermined fuel temperature.Type: GrantFiled: May 26, 2023Date of Patent: February 13, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Jason A. Ryon, Gregory A. Zink, Brandon P. Williams, Lev A. Prociw
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Publication number: 20240042696Abstract: A system comprising an additive manufacturing machine configured to fuse stock powder, a supply vessel connected to the additive manufacturing machine for supplying the stock powder to the additive manufacturing machine, and a weight sensor system connected to the supply vessel. A controller operatively is connected to the weight sensor system configured to receive signals indicative of a weight of the stock powder in the supply vessel. The controller is configured to determine weight of the stock powder based on the signals.Type: ApplicationFiled: October 18, 2023Publication date: February 8, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Joseph Samo, Thomas J. Ocken, Nancy Hallbauer, Robert W. Vierhout
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Patent number: 11890692Abstract: A method of making a fluid injection component for a gas turbine engine includes depositing material onto a piece of tube stock. The method includes machining an elbow into the deposited material, wherein machining the elbow includes forming a braze joint surface in the deposited material. Depositing can include laser cladding the material onto the piece of tube stock.Type: GrantFiled: October 5, 2021Date of Patent: February 6, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Brett A. Pfeffer, Jason Ryon, Pete J. Schnoebelen
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Publication number: 20240035659Abstract: A system includes a combustor. The combustor has a combustor wall with a combustor dome at an upstream end of the combustor wall, and an outlet at a downstream end of the combustor wall opposite the upstream end. The combustor wall includes an inner wall portion and an outer wall portion defining an interior of the combustor therebetween. Each of the inner wall portion and outer wall portion extends from the combustor dome to the downstream end of the combustor wall. The combustor wall includes an air cooling passage embedded inside at least one of the inner wall portion and the outer wall portion. The air cooling passage extends from the upstream end of the combustor wall to the downstream end of the combustor wall.Type: ApplicationFiled: October 12, 2023Publication date: February 1, 2024Applicant: Collins Engine Nozzles, Inc.Inventors: Lev A. Prociw, Jason A. Ryon
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Patent number: 11885496Abstract: A fluid nozzle includes a first fluid circuit, a second fluid circuit spaced apart from the first fluid circuit and a fuel circuit. The fuel circuit is defined between the first and second fluid circuits and between a first fuel circuit wall and a second fuel circuit wall. A ring-shaped permeable barrier is positioned between the first and second fuel circuit walls configured and adapted to provide a controlled resistance to fuel flow. A fuel distributor includes a first fuel circuit wall and a second fuel circuit wall spaced apart from the first fuel circuit wall. A fuel circuit is defined between the first and second fuel circuit walls. A ring-shaped permeable barrier is positioned between first and second fuel circuit walls. A combustion assembly includes a combustor housing, a combustor dome positioned at an upstream end of the combustor housing, and a fluid nozzle positioned adjacent the combustor dome.Type: GrantFiled: April 28, 2021Date of Patent: January 30, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Lev A. Prociw, Jason Ryon, Philip E. O. Buelow
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Publication number: 20240026878Abstract: In accordance with at least one aspect of this disclosure, embodiments of fluid pumps, pump cases, valve bodies, and volutes are disclosed herein. Embodiments of methods for manufacturing fluid pumps, pump cases, valve bodies, and volutes are also disclosed herein. Embodiments can include additive manufacturing, for example. Certain embodiments can include additively manufacturing a pump case in a tilted orientation, utilizing only coincidental support structure having a unique shape, and with teardrop shaped volute and/or valve body.Type: ApplicationFiled: August 28, 2023Publication date: January 25, 2024Applicant: Collins Engine Nozzles, Inc.Inventor: Travis H. Marshall
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Patent number: 11859821Abstract: An injection system includes an inner nozzle body defining a first air path along a longitudinal axis. The first air path defines a converging-diverging section between an upstream portion of the first air path and an outlet orifice of the first air path. A main orifice is defined at a narrowest portion of the converging-diverging section. A fuel circuit wall is outboard of the inner nozzle body. A fuel path is defined between the fuel circuit wall and the inner nozzle body. An outer nozzle body outboard of the fuel circuit wall has a second air path defined through the inner nozzle body for communication of air from the outer nozzle body into the first air path, wherein the second air path meets the first air path at a second orifice in the first air path downstream of the main orifice of the inner nozzle body.Type: GrantFiled: December 5, 2022Date of Patent: January 2, 2024Assignee: Collins Engine Nozzles, Inc.Inventors: Jason A. Ryon, Lev A. Prociw, Brandon P. Williams
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Patent number: 11852076Abstract: A method comprising applying braze to a joint location of two work pieces and applying local heating to the joint location of the two work pieces until braze melting temperature is achieved to melt the braze while maintaining temperature of more remote portions of each work piece. The method includes reducing heating of the braze to form a braze joint joining the joint location of the two work pieces.Type: GrantFiled: January 21, 2022Date of Patent: December 26, 2023Assignee: Collins Engine Nozzles, Inc.Inventors: Jason Ryon, Brandon P. Williams, Troy Finton