Abstract: A breathable thermoplastic polymer film may be produced and adapted for use as a breathable diaper backsheet. The film may comprise a blend of LLDPE, mLLDPE and calcium carbonate, and may have improved tear strength and melt strength such that instances of tears or break offs during the machine direction orientation portion of the production process are significantly reduced or eliminated. In addition, the film may have sufficient tear strength to permit omission of CDI processing needed to strengthen weaker prior art films. In this regard, undesired streaking of colors or printed aspects of the film may be reduced or avoided completely.

Abstract: Methods of making recyclable heavy-gauge films are provided. The methods of the present disclosure involve bonding the inner layers of a coextruded blown film together such that the film is sufficiently thick enough for it to be oriented in the MDO section using the typical 5:1 orientation ratio and result in a film with twice the gauge typically made by the MDO process (while maintaining acceptable stiffness and dimensional rigidity). Recyclable heavy-gauge films formed by the methods are also provided.

Abstract: A breathable thermoplastic polymer film may be produced and adapted for use as a breathable diaper backsheet. The film may include a blend of LLDPE, mLLDPE and calcium carbonate, and may have improved tear strength and melt strength such that instances of tears or break offs during the machine direction orientation portion of the production process are significantly reduced or eliminated. In addition, the film may have sufficient tear strength to permit omission of CDI processing needed to strengthen weaker prior art films. In this regard, undesired streaking of colors or printed aspects of the film may be reduced or avoided completely.

Abstract: Recyclable films and methods of making the recyclable films are provided. The recyclable films include a low melt index blend of super hexene LLDPE and bimodal HDPE and an anti-stick additive having a melting point of at least about 115° C. The recyclable films have a heat resistant coating on the film surface that prevents the film from softening and sticking to heat seal jaws during the production process. The recyclable films also have improved tear strength and melt strength such that instances of tears or break offs during the machine direction orientation portion of the production process are significantly reduced or eliminated.