Abstract: A virtual quality control system and a method for virtual quality control of an automated medication fulfillment process are disclosed herein. In one aspect, the disclosure provides a virtual quality control system. In one embodiment, the virtual quality control system includes: (1) a verification controller configured to receive visual verification data and identification data of a verification event and generate comparison data from the identification data, and (2) a verification station configured to send a verification status to the verification controller based on the comparison data, the visual verification data, and input from a verifier.

Abstract: Disclosed herein are aspects of conveyor systems and product mover systems. In one embodiment, an expandable conveyor segment, comprises an end frame; a plurality of x-bars coupled with each side of the end frame, each x-bar including: an outer bar having a first, second, and third joint point; and an inner bar having a first, second, and third joint point; wherein the inner bar is movably coupled to the outer bar by a double-shouldered spacer; and wherein each x-bar is movably coupled with at least one adjacent x-bar; and a plurality of rollers coupled between the plurality of expandable x-bars.

Abstract: One aspect of this disclosure provides a medication fulfillment system, comprising a medication fulfillment canister, a medication filling station, and a fulfillment station. In one embodiment, the medication filling station comprises a disassembly rack configured to hold the canister in an inverted position and hold an upper dispensing compartment in an inverted position to receive a given medication therein; and an air injection system including an air manifold having a gas supply end and outlet end, and a biased push plate, the outlet end connectable to a lock of the canister. The fulfillment station, comprises a vibrator station configured to receive the canister therein; one or more optical scanners coupled to a controller for reading identification data located on the canister to identify a medication located therewithin; and an air push device for unlocking the lock and allow the tray lid to be placed in an open position.

Abstract: Enclosed herein are embodiments of a product transfer module and product transfer systems. In one embodiment, a product transfer module comprises a first shuttle, the first shuttle including a plurality of rollers, wherein the plurality of rollers are connected by one or more belts and includes a plurality of driven rollers and at least one driving roller; a second shuttle, the second shuttle including a plurality of rows of pulleys and a pulley drive positioned beneath the plurality of pulleys; and a cam system for raising and lowering the first and second shuttles; wherein the first shuttle directs product flow along a first flow path and the second shuttle directs product flow in a second flow direction.

Abstract: Embodiments and features of a product moving system are disclosed herein. In one embodiment, a collapsible product mover comprises a first portion having proximal and distal end, and a top side and a bottom side; a second portion having a proximal and distal end, and a top side and a bottom side, wherein the proximal end of the second portion coupled with the distal end of the first portion; and a support structure beneath at least the first portion; wherein the first and second portions are configured to move between an open position and a folded position, wherein in the folded position the top side of the first portion faces the top side of the second portion.

Abstract: One aspect of this disclosure provides a medication fulfillment canister. In one embodiment, the canister comprises a bottom section having a tray portion for receiving a medication therein. An upper dispensing compartment is located over a rearward end of the bottom section that is removably attached to the bottom section. A lower edge of the upper dispensing compartment is located above the bottom section to form an opening therebetween to allow a medication to pass therethrough and into the tray portion. A tray lid is removably attached to the canister and configured to cover the tray portion and rotate between an open position and a closed position. A lock is located within a wall of the bottom section that locks the tray lid in the closed position.

Abstract: One aspect of this disclosure provides a tote that has first and second sidewalls that define the tote's length and height and are laterally offset by the tote's width. Third and fourth substantially planar sidewalls are coupled to the first and second sidewalls to form a frame. A plurality of parallel belt guides are located within an interior space of the tote and is coupled to the frame. A belt that has at least half the tote's width is supported by the plurality of the belt guides and defines at least a portion of a ceiling of the tote. The belt is movable about the interior space of the tote, such that the aperture can be positioned within the tote in one of a plurality of positions.

Abstract: This disclosure describes various aspect of a unique standalone document handler that is coupable to and controllable by a fulfillment. The standalone documents handler is attachable to a standard printer or copier and has a drop chute that is designed to hold groups of fulfillment documents and drop them into a fulfillment receptacle positioned under the document handler. Upper and lower scanners scan document identification codes placed on one or more pages of the fulfillment document, which allows a system controller to control the timing of dispensing the correct documents in the designated fulfillment receptacle at the correct time.

Abstract: A tote and method for automated packing of items and documents. In one embodiment, the tote includes: (1) a sidewall defining an interior having a tote height, (2) a divider coupled to the sidewall to define an item bin and a document transport slot in the interior, the divider having a divider height less than the tote height further to define and provide support for a document cradle over the item bin and the document transport slot and (3) a door coupled to the sidewall and moveable between a closed position in which the door forms a floor for only the item bin and an open position in which the floor is displaced to open the item bin.

Abstract: An apparatus includes a conveyor, a programmable motion device, and a controller. The conveyor preferably includes actuatable rollers, and the programmable motion device is preferably a robotic arm. The controller operates the conveyor, a stopping rail, and a positioning rail to move and position a box in a cutting position relative to the robotic arm. The controller determines three dimension of the box and translates a programmed cut pattern to those determined dimensions. Based on the determined dimensions, the controller then operates the robotic arm to perform the programmed cut pattern in the box with the cutting element. The cutting element preferably has square blade so that each of the four blades can be used to cut a side of the box without having to rotate the cutting element during operation.