Abstract: A system and method are provided for manufacturing the polymer-coated fertilizers with a controlled release in a single pass. The system has a feeding mechanism connected to a first chill roll to supply the articles to the first cavities provided on the first roll to store and hold the articles. A first machine produces and applies a first polymer film on the articles held in the first chill roll to coat the articles partially with the first polymer film. The partially coated articles are transferred to a second chill roll placed at a side or on a top of the first chill roll. A second machine produces and applies the second polymer film on the partially coated articles in the second chill roll so that the articles are encapsulated by the first and second polymer films. A collector mechanism receives the encapsulated articles from the second chill roll.