Abstract: A filtration assembly for removing particulate matter from exhaust gas produced by an engine, including: a first filter; a second filter positioned downstream of the first filter; and a valve including: a first ring defining a plurality of first openings, and a second ring defining a plurality of second openings, the second ring abutting the first ring. The valve is moveable between a closed position in which the plurality of first openings are misaligned with the plurality of second openings to prevent a fluid from flowing through the plurality of first and second openings, and an open position in which the second ring is rotated relative to the first ring such that the plurality of first openings are aligned with the plurality of second openings allowing the fluid to flow therethrough. A first end of the valve is positioned at an outlet of the first filter, and a second end of the valve is positioned at an inlet of the second filter.

Abstract: A reductant insertion system for an after treatment system configured to decompose constituents of an exhaust gas, includes: a dry reductant tank configured to contain a dry reductant; a reductant delivery line configured to operatively couple the dry reductant tank to the after treatment system for delivery of the dry reductant to the after treatment system; and a pressurized gas source configured to communicate the dry reductant to the after treatment system through the reductant delivery line using pressurized gas.

Abstract: An aftertreatment system for reducing constituents of an exhaust gas having a sulfur content includes: an oxidation catalyst; a filter disposed downstream of the oxidation catalyst; and a controller configured, in response to determining that the filter is to be regenerated and a desulfation condition being satisfied, to: cause a temperature of the oxidation catalyst to increase to a first regeneration temperature that is greater than or equal to 400 degrees Celsius and less than 550 degrees Celsius; cause the temperature of the oxidation catalyst to be maintained at the first regeneration temperature for a first time period; and after the first time period, cause the temperature of the oxidation catalyst to increase to a second regeneration temperature equal to or greater than 550 degrees Celsius.

Abstract: An exhaust gas aftertreatment system includes a housing assembly and a reductant delivery system. The housing assembly includes an upstream housing, a first inlet tube, a second inlet tube, and a mixing housing. The first inlet tube is coupled to the upstream housing and configured to receive a first portion of exhaust gas from the upstream housing. The second inlet tube is coupled to the upstream housing and configured to receive a second portion of the exhaust gas from the upstream housing. The mixing housing is coupled to the first inlet tube and the second inlet tube. The mixing housing is configured to receive the first portion of the exhaust gas from the first inlet tube and receive the second portion of the exhaust gas from the second inlet tube. The mixing housing is separated from the upstream housing by the first inlet tube and the second inlet tube.

Abstract: An exhaust gas aftertreatment system includes a housing assembly and a reductant delivery system. The housing assembly includes an upstream housing, a first inlet tube, a second inlet tube, and a mixing housing. The first inlet tube is coupled to the upstream housing and configured to receive a first portion of exhaust gas from the upstream housing. The second inlet tube is coupled to the upstream housing and configured to receive a second portion of the exhaust gas from the upstream housing. The mixing housing is coupled to the first inlet tube and the second inlet tube. The mixing housing is configured to receive the first portion of the exhaust gas from the first inlet tube and receive the second portion of the exhaust gas from the second inlet tube. The mixing housing is separated from the upstream housing by the first inlet tube and the second inlet tube.

Abstract: An aftertreatment system includes a selective catalytic reduction (SCR) system, a heater, and a controller that determines a rise in temperature of exhaust gas at an outlet of the heater for a plurality of power levels, predicts a first temperature of the exhaust gas at the outlet of the heater based on the rise in temperature, predicts a second temperature of the exhaust gas at a location of the SCR system based on the first temperature, compares the second temperature for each of the plurality of power levels with a target temperature of the exhaust gas at the inlet of the SCR system, selects one of the plurality of power levels based on the comparison, and adjusts operation of the heater based on the selected one of the plurality of power levels to achieve the target temperature of the exhaust gas at the inlet of the SCR system.

Abstract: An aftertreatment system includes a first dosing module, a second dosing module, and a reductant tank assembly. The reductant tank assembly includes a reductant tank, a header coupled to the reductant tank, and a first splitting device that splits a first flow from the header into a first inlet flow and a second inlet flow. A first inlet line and a second inlet line direct the first inlet flow and the second inlet flow to the first dosing module and the second dosing module. A first outlet line and a second outlet line direct a first outlet flow and a second outlet flow from the first dosing module and the second dosing module to a second splitting device. The second splitting device merges the first outlet flow and the second outlet flow into a second flow and provides the second flow to the header.

Abstract: An aftertreatment system for treating an exhaust gas comprises an exhaust conduit, a preheating oxidation catalyst, a primary oxidation catalyst disposed downstream of the preheating oxidation catalyst, and a selective catalytic reduction system disposed in the exhaust conduit downstream of the primary oxidation catalyst. A controller is configured to determine a temperature of an exhaust gas at an inlet of the selective catalytic reduction system. In response to the temperature being below a threshold temperature, the controller generates a hydrocarbon insertion signal configured to cause hydrocarbons to be inserted into or upstream of the preheating oxidation catalyst so as to increase a temperature of the exhaust gas to above the threshold temperature.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A dosing lance assembly for an exhaust component includes: a housing including: a plate having a first aperture, a pipe having a first pipe end coupled to the plate around the first aperture, a second pipe end, and a second aperture, an endcap coupled to the second pipe end, and an elbow coupled to the pipe around the second aperture; an air conduit having a first air conduit end and a second air conduit end coupled to the elbow, the air conduit separated from the pipe at a location between the plate and the endcap; and a delivery conduit extending within the air conduit and coupled to the elbow.

Abstract: An outlet assembly for an aftertreatment system comprises an outlet conduit configured to receive an exhaust gas from the aftertreatment system. The outlet conduit defines a first aperture through a sidewall thereof. An outlet passage is disposed within the outlet conduit. The outlet passage comprises a first end facing an upstream side of the outlet conduit and a second end located downstream from the first end. The second end is fluidly coupled to the first aperture. A hole is defined through an outlet passage sidewall at a radial location that is proximate to the sidewall of the outlet conduit. The hole is configured to allow a sensor to be inserted therethrough into a flow path defined by the outlet passage. The outlet passage is configured to receive a portion of the exhaust gas from the outlet conduit such that the sensor is exposed to the portion of the exhaust gas.

Abstract: A decomposition chamber for an exhaust gas aftertreatment system includes an inlet tube, a selective catalytic reduction (SCR) catalyst member, a mixing collector wall, a distribution cap, and a dividing tube. The inlet tube is configured to receive exhaust gas. The mixing collector wall includes a mixing assembly flow aperture. The distribution cap is coupled to the inlet tube and configured to receive the exhaust gas from the inlet tube. The dividing tube is coupled to the mixing collector wall. The dividing tube separates the distribution cap from the mixing assembly flow aperture. The dividing tube includes a first dividing tube inlet aperture that is configured to receive the exhaust gas from the distribution cap. The dividing tube outlet aperture is configured to provide the exhaust gas to the mixing assembly flow aperture.

Abstract: A water drainage assembly for an aftertreatment system includes: a tube having an inlet structured to be coupled to an outlet conduit of an aftertreatment system; a drain port extending through the tube; a first baffle disposed in the tube, a first baffle first end attached to an inner surface of the tube at a first location, wherein at least a portion of the first baffle is inclined downwards with respect to gravity; and a second baffle disposed in the tube below the first baffle, a second baffle first end being coupled to the inner surface of the tube at a second location that is opposite to and below the first location, wherein at least a portion of the second baffle is inclined upwards with respect to gravity.

Abstract: An aftertreatment system includes an exhaust reductant tank configured to store an exhaust reductant. A filter is fluidically coupled to the exhaust reductant tank. The aftertreatment system includes a hydrocarbon detection device configured to indicate the presence of a hydrocarbon in the exhaust reductant. A catalyst is included in the system and configured to treat the exhaust reductant flowing through the system. The hydrocarbon detection device can include a hydrophobic paper, and can be disposed in the filter.

Abstract: An aftertreatment system comprises: a housing, a SCR system disposed in the housing. A mixer is disposed upstream of the SCR system and includes: a hub, a tubular member disposed circumferentially around the hub and defining a reductant entry port, and plurality of vanes extending from the hub to the tubular member such that openings are defined between adjacent vanes. The plurality of vanes swirl the exhaust gas in a circumferential direction. A reductant injector is disposed on the housing upstream of the SCR system along a transverse axis and configured to insert a reductant into the exhaust gas flowing through the housing through the reductant entry port. The reductant is inserted at a non-zero angle with respect to the transverse axis opposite the circumferential direction to achieve virtual interception. A mixer central axis is radially offset with respect to a housing central axis of the housing.

Abstract: A control module for an aftertreatment system that includes a selective catalytic reduction (SCR) catalyst and an oxidation catalyst, comprises a controller configured to be operatively coupled to the aftertreatment system. The controller is configured to determine an actual SCR catalytic conversion efficiency of the SCR catalyst. The controller determines an estimated SCR catalytic conversion efficiency based on a test sulfur concentration selected by the controller. In response to the estimated SCR catalytic conversion efficiency being within a predefined range, the controller sets the test sulfur concentration as a determined sulfur concentration in a fuel provided to the engine. The controller generates a sulfur concentration signal indicating the determined sulfur.

Abstract: A process for detecting reductant deposits includes accessing data indicative of signal output from a radiofrequency sensor positioned proximate a decomposition reactor tube; comparing the data indicative of signal output from the radiofrequency sensor to a deposit formation threshold; and activating a deposit mitigation process responsive to the data indicative of signal output from the radiofrequency sensor exceeding the deposit formation threshold.

Abstract: A controller for controlling operation of an aftertreatment system that is configured to treat constituents of an exhaust gas produced by an engine, the aftertreatment system including a selective catalytic reduction (SCR) catalyst, the controller configured to: generate a short-term cumulative degradation estimate of the SCR catalyst corresponding to reversible degradation of the SCR catalyst due to sulfur and/or hydrocarbons based on a SCR catalyst temperature parameter; generate a long-term cumulative degradation estimate of the SCR catalyst corresponding to thermal aging of the SCR catalyst based on the SCR catalyst temperature parameter; generate a combined degradation estimate of the SCR catalyst based on the short-term cumulative degradation estimate and the long-term cumulative degradation estimate; and adjust an amount of reductant and/or an amount of hydrocarbons inserted into the aftertreatment system based on the combined degradation estimate of the SCR catalyst.

Abstract: An aftertreatment system comprises a housing defining a first and a second internal volume fluidly isolated from each other. A first aftertreatment leg extends from the first to the second internal volume and includes an oxidation catalyst and a filter. The oxidation catalyst receives exhaust gas from an inlet conduit and the filter emits exhaust gas into the second internal volume. A second aftertreatment leg extends from the second to the first internal volume and includes at least one SCR catalyst disposed offset from the first aftertreatment leg. A decomposition tube is disposed offset from the SCR catalyst and the oxidation catalyst. The decomposition tube is configured to receive the exhaust gas from the second internal volume and communicate it to the inlet of the at least one SCR catalyst. A reductant injection inlet is defined proximate to the inlet of the decomposition tube for reductant insertion.

Abstract: An aftertreatment system includes a first dosing module, a second dosing module, and a reductant tank assembly. The reductant tank assembly includes a reductant tank, a header coupled to the reductant tank, and a first splitting device that splits a first flow from the header into a first inlet flow and a second inlet flow. A first inlet line and a second inlet line direct the first inlet flow and the second inlet flow to the first dosing module and the second dosing module. A first outlet line and a second outlet line direct a first outlet flow and a second outlet flow from the first dosing module and the second dosing module to a second splitting device. The second splitting device merges the first outlet flow and the second outlet flow into a second flow and provides the second flow to the header.