Abstract: A diagnostic system for an engine is provided for which a plurality of annunciators are energized according to particular fault code sequences. A self-diagnosis mode is controlled by use of the vehicle throttle. The self-diagnosis mode can be initiated by a predetermined number of cycles of the vehicle throttle, in which a cycle corresponds to depressing and releasing the throttle beyond upper and lower limits. In one aspect of the invention, a timer is used to determine whether the predetermined number of throttle cycles occurs within a fixed time limit. If not, then the self-diagnosis mode is not activated. Once the self-diagnosis mode is activated, subsequent cycles of the vehicle throttle will increment the annunciators among the sequential fault codes.

Abstract: A system and method for detecting a fault condition in an internal combustion engine utilizes the intake air temperatures at each of a plurality of cylinder sections of the engine. An average value of the plurality of intake air temperatures is compared to each of the individual temperatures at discrete time increments. The rate of change of each intake air temperature relative to the average temperature value is assessed to determine if a valve-related fault condition has occurred. In a further feature of the system and method, a plurality of temperature differential values over several time increments are differentiated. The resulting plurality of differentiated values are integrated, or summed, over the time period, which result is compared to a threshold value indicative of a valve-related failure.

Abstract: A vehicle having an internal combustion engine with a throttle control is disclosed. The throttle control is responsive to a vehicle operator to generate a throttle setting signal to adjust vehicle speed. An operator-controlled input device is also provided to generate a selected signal corresponding to a selected one of a number of predetermined engine control relationships. A controller responds to the selection signal to govern engine operation in accordance with the selected one of the relationships and the throttle setting signal. The throttle control has a different performance characteristic for each of the relationships and is adjustable by the operator to increase or decrease speed for each of the relationships. The relationships may each correspond to a different type of engine governing technique and include different droop characteristics.

Abstract: A dual throttle system for an internal combustion engine includes first foot pedal throttle and a second hand controller throttle. The system includes a throttle position signal generator that produces a throttle position signal at an input to an electronic engine control module (ECM). The engine control module uses the throttle position signal input to determine an engine speed and issues appropriate commands to a fuel system controller. The throttle position generator includes a first potentiometer having its wiper mechanically connected to the first throttle and its output electrically connected to the throttle position signal input of the ECM. The first potentiometer is connected in series between a voltage source in the ECM and the wiper of a second variable resistance component driven by the second throttle. The output of the second component is connected to ground to complete the series circuit.

Abstract: An engine control system includes a speed sensor apparatus for providing signals to an engine control module (ECM) indicative of the speed and timing of an internal combustion engine. The apparatus includes a primary and a secondary Hall device affixed to one pole of a dipole magnet. Independent flexible circuits connect each of the Hall devices to an output connector adapted to receive a cable connected to the ECM. The magnet, primary and secondary sensors and primary and secondary flexible circuits are potted and encased within a sensor housing that is configured for sealed mounting to a housing surrounding the timing wheel of the engine. The outputs from the two sensors are independent of each other and are simultaneously provided to the ECM. The ECM includes means for providing the output from the primary sensor to engine control routines utilizing speed and timing information while the primary sensor is operational.

Abstract: An electronic throttle pedal nonlinear filter. During throttle control of a vehicle's all speed governor, a nonlinear prefilter is used to modify the reference command. This prefilter can be used to heavily filter small throttle corrections, while allowing large throttle changes to have little or no filtering. By heavily filtering small throttle corrections, throttle sensitivity can be reduced, helping the throttle "feel" when driving over bumpy roads or when making small throttle changes. Little filtering when making large throttle changes helps to give a fast governor response when a large acceleration or deceleration is desired. The filter works by comparing the past value of the all speed governor reference speed (or throttle position) to a rate limited value of the current reference speed (or throttle position). This difference is used to look up a filter coefficient in a table. This coefficient is used in a conventional first-order digital lag filter to produce the filter output.

Abstract: A ceramic-metal composite structure which minimizes tensile ceramic loads and accommodates differences in thermal expansion characteristics between a metal member and a ceramic member without reliance on precise feature control for either member. The composite includes a mechanical retainer which allows a loose fitting relationship between the metal and ceramic members. The ceramic member is secured within a receiving bore in the metal member by the retainer in a manner which eliminates the need for precise machining of the ceramic and metal members. The metal member may be configured to accept either an internal or an external mechanical retainer element. The composite ceramic-metal structure of the present invention finds particular utility in forming a durable wear-resistant interface in internal combustion engine actuator or actuating components, such as compression brake master pistons.

Abstract: An internal combustion engine cylinder assembly includes a coin insert disposed at the top end of the cylinder acting as a firing deck. The coin insert is formed of a super alloy material and is situated within a recess defined in the cylinder head. A radial clearance is provided between the cylinder head and the coin insert to allow for thermal expansion during engine combustion. In one embodiment, the coin insert is welded to the cylinder head at a location immediately adjacent the fuel injector to directly transfer injector and combustion loads through the insert into the cylinder head. In a second embodiment, a coin insert is welded to an injector sleeve which is disposed within the injector bore of the cylinder head between the cylinder head and the fuel injector. The injector sleeve includes an upper ledge disposed from the injector opening through which loads are transmitted from the coin insert into the upper part of the cylinder head.

Abstract: An improved master cylinder for use with an engine compression braking system includes a two-piece telescoping piston which traps a column of fluid therewithin to establish a solid column or piston for a limited length of travel of the piston. Upon achieving a particular predetermined displacement, the fluid column trapped within the two-piece piston is released, thus rapid piston movement is achieved without overtravel which may open exhaust valves of the engine to a distance wherein interference with the piston occurs. The two-piece telescoping piston is actuated in accordance with an injector pushtube or other combinations such as exhaust or intake valve cam/pushtubes.

Abstract: A mechanically pressurized electronic fuel injector is for use in internal combustion engines and is actuated by the engine valve train. The fuel injector has an injection stroke for discharging fuel into the engine and a metering stroke for receiving a predetermined volume of fuel in the injector. During the injection stroke, a coupling member contacts a timing plunger and transmits a compressive force from the engine valve train. The coupling member and the timing plunger are not mechanically connected together and are capable of independent relative movement. During the metering stroke of the injector, the timing plunger is returned to its pre-injection position under the pressure generated by the fuel entering the timing and metering plunger chambers.

Abstract: A plasma jet ignitor apparatus for generating plasma from a plasma medium and for discharging the plasma as a jet into the combustion chamber of an internal combustion engine. The apparatus has a plug which has electrodes from which an arc is generated. The arc causes the plasma medium which is supplied to the plasma generation cavity to become plasma. The plasma generation cavity is cooperatively arranged with magnetic field generation means, electrode discharging means and plasma medium supply means. The cavity has an inlet opening adjacent the plasma generation location at the bottom of the cavity and an outlet orifice at the top of the cavity. The plasma is ejected as a plasma jet, with a ring vortex structure, from the cavity and through the orifice. The magnetic field generation means is disposed as a magnetic field coil acting on the arc. The magnetic field is created by the discharge of a capacitor at the time of the formation of the plasma in the cavity.