Abstract: Systems and methods for diagnosing an exhaust aftertreatment system and mitigating the effects of a potential fault in the exhaust aftertreatment system are provided. A method includes: receiving, by a controller, data indicative of an amount of at least one of a gain or an offset affecting a sensor in an aftertreatment system; determining, by the controller, a compensation value based on the amount of the at least one of the gain or the offset; receiving, by the controller, data indicative of an amount of an exhaust gas constituent in the aftertreatment system; applying, by the controller, the determined compensation value to the data indicative of the amount of the exhaust gas constituent in the aftertreatment system to create compensated data; and initiating, by the controller, an action based on the compensated data.

Abstract: A system includes a catalyst for receiving and treating exhaust gas generated by an engine, a passive NOx adsorber (PNA) positioned upstream of the catalyst, a bypass valve positioned upstream of the catalyst and the PNA, and a controller. The controller is configured to: while controlling the bypass valve to direct exhaust gas to the PNA, detect a torque demand that is greater than a threshold value; responsive to detecting that the torque demand is greater than the threshold value, engage a motor, coupled with a battery system, with a drive shaft of the system to meet at least a portion of the torque demand; in response to the engagement of the motor with the drive shaft not meeting all of the torque demand, engage the engine with the drive shaft to meet a remainder of the torque demand.

Abstract: A method and system of performing a pole switching operation in a multi-phase machine include operating the multi-phase machine in a first configuration with a first number of poles, where the first number of poles is based on a first number of phases in the first configuration and a number of stator slots allocated for each winding in the multi-phase machine. The method and system also include receiving a signal indicating the pole switching operation in the multi-phase machine. In response to receiving the signal, the method and system include operating the multi-phase machine in a second configuration with a second number of poles, where the second number of poles is based on a second number of phases in the second configuration and the number of stator slots allocated for each winding in the multi-phase machine.

Abstract: The application relates to cylinder head water jacket design. A water jacket for a cylinder head of an engine system includes a water jacket lower portion including a plurality of water jacket lower portion coolant inlets and a plurality of water jacket lower portion coolant paths. The water jacket lower portion is in coolant receiving communication with the water jacket lower portion coolant inlets. The water jacket further includes a water jacket upper portion connected to and in coolant receiving communication with the water jacket lower portion. The water jacket upper portion includes a first coolant rail, a second coolant rail, and a water jacket upper portion coolant outlet. A first one of the plurality of water jacket lower portion coolant paths surrounds at least a portion of an exhaust port of the cylinder head. A second one of the plurality of water jacket lower portion coolant paths is positioned between two intake ports of the cylinder head.

Abstract: Systems and methods for aftertreatment system thermal management using cylinder deactivation and/or intake-air throttling are disclosed. Systems and methods for thermal management of an aftertreatment system are provided herein. A controller coupled to an engine and an exhaust aftertreatment system is configured to: receive a first temperature value associated with the exhaust aftertreatment system and a second temperature value associated with the engine; determine, based on comparing the first temperature value to a first threshold, a thermal management mode including a first thermal management mode or a second thermal management mode; determine, responsive to determining the thermal management mode and based on comparing the second temperature value to a second threshold, an operating mode for the thermal management mode including at least one of a first operating mode or a second operating mode; and initiate the at least one of the first or the second operating mode.

Abstract: A method includes: initiating a low engine-out NOx (LEON) mode by controlling a component of a vehicle having an aftertreatment system to decrease an instantaneous engine-out NOx (EONOx) amount; comparing a temperature of the aftertreatment system during the LEON mode to a warm-operation threshold temperature; responsive to determining that the temperature of the aftertreatment system exceeds the warm-operation threshold temperature, disengaging the LEON mode; responsive to determining that the temperature of the aftertreatment system is below the warm-up operation threshold temperature, comparing information indicative of an operating status of the vehicle to a LEON exit threshold; and disengaging the LEON mode responsive to determining that the information indicative of the operating status of the vehicle during the LEON mode exceeds the LEON exit threshold.

Abstract: A flow splitter may include an inlet, at least two outlets, and an internal vane comprising a first end corresponding to the inlet and a second end corresponding to the at least two outlets, wherein the internal vane is configured to turn, between the first end and the second end, an internal flowing fluid from 0 degrees to a degree between about 60 degrees and 150 degrees. Methods of dividing fluid flow are also provided.

Abstract: Systems and methods for removing soot in an aftertreatment system are disclosed. A method includes: receiving data regarding an exhaust gas flow rate of exhaust gas; receiving data regarding a selective catalytic reduction (SCR) inlet temperature; determining an adsorption amount of soot in the exhaust aftertreatment system based on the exhaust gas flow rate of the exhaust gas and the SCR inlet temperature; comparing the adsorption amount of soot to a predefined adsorption amount limit; in response to the adsorption amount of soot exceeding the predefined adsorption amount limit; initiating an exhaust cleaning event to remove at least some accumulated soot in the exhaust aftertreatment system; receiving exhaust gas data during the exhaust cleaning event; determining a desorption amount of soot based on the exhaust gas data; comparing the desorption amount of soot to a predefined desorption limit; and ceasing the exhaust cleaning event based on the comparison.

Abstract: A mild-hybrid energy storage system architecture is provided, comprising: a battery; an ultracapacitor connected in parallel with the battery; a passive battery pre-charge circuit connected between a terminal of the battery and a DC bus; a battery main contactor connected in parallel with the battery pre-charge circuit between the terminal of the battery and the DC bus; a passive ultracapacitor pre-charge circuit connected between a terminal of the ultracapacitor and the DC bus; an ultracapacitor main contactor connected in parallel with the ultracapacitor pre-charge circuit between the terminal of the ultracapacitor and the DC bus; and a control module configured to independently control operation of the battery pre-charge circuit, the battery main contactor, the ultracapacitor pre-charge circuit and the ultracapacitor main contactor.

Abstract: A method includes determining that at least one diesel emissions fluid (DEF) doser of an exhaust aftertreatment system is likely frozen based on at least one of an ambient air temperature or a DEF source temperature; operating an engine in a cylinder cutout mode in response to the determination that the at least one DEF doser is likely frozen; and, discontinuing the cylinder cutout mode in response to determining that the at least one DEF doser is in a predefined condition.

Abstract: Apparatuses, methods, and systems for fuel injection are disclosed. The apparatus includes an inner sac with at least one spray hole disposed on an inner surface of the apparatus, the at least one spray hole leading to a fuel passage extending therefrom, at least one counterbore extending partially between an outer surface of the apparatus and the sac along the fuel passage, and at least one air entrainment hole extending from the outer surface of the apparatus toward the at least one counterbore, the at least one air entrainment hole fluidly coupled with the at least one counterbore and configured to provide air to the fuel passage.

Abstract: Pistons and piston assemblies for an internal combustion engine is provided. The piston assembly includes a piston coupled to a connecting rod with a piston pin. The piston pin includes a non-circular outer cross-sectional shape.

Abstract: The present disclosure generally relates to monitoring and controlling emissions produced by a fuel cell or fuel cell stack in a fuel cell engine of a vehicle and/or powertrain.

Abstract: A system for an engine comprises a component manufactured via additive manufacturing. The component includes a first material with a first contraction rate. An insert is disposed in the component and comprises a second material with a second contraction rate that is lower than the first contraction rate. When the component and the insert are exposed to a temperature suitable for sintering, the component contracts around the insert, thereby coupling the insert and the component.

Abstract: One exemplary embodiment is a vehicle system comprising an engine, an exhaust aftertreatment system including a heating element, an electric machine configured to selectably operate as a motor or a generator, an inverter module including a plurality of inverter phase legs and an auxiliary leg, and an electronic control system in operative communication with the inverter module and the exhaust aftertreatment system. The electronic control system is configured to evaluate whether the electric machine is operating as a generator, selectably operate the plurality of inverter phase legs to rectify AC power received from the electric machine, evaluate whether to heat one or more components of the exhaust aftertreatment system, and selectably operate the auxiliary leg to provide rectified power from the inverter legs to one or more electrical heating elements thermally coupled with the one or more components exhaust aftertreatment system effective to heat the one or more components.

Abstract: A system includes an exhaust aftertreatment system coupled to an engine and a controller. The controller includes at least one processor coupled to at least one memory device storing instructions that, when executed by the at least one processor, cause the controller to perform operations including: determine an intended emissions level calibration parameter; receive a new emissions level calibration parameter; compare the intended emissions level calibration parameter to the new emissions level calibration parameter; and generate an alert based on the comparison.

Abstract: A cylinder liner for a cylinder bore of a cylinder of an internal combustion engine. The cylinder liner includes a cylindrical casing having an outer surface and an inner surface, wherein each surface has a respective surface area. The liner includes a liner seat positioned on the outer surface wherein the liner seat engages with the cylinder bore to position the cylindrical casing in the cylinder bore. The liner includes a relief feature positioned on the outer surface either adjacent the liner seat or above a mid-stop wherein the relief feature resists distortion of the cylindrical casing from the cylinder bore. The liner can include a stiffening feature positioned above the relief feature on the outer surface. The relief feature forms a depressed surface on the outer surface and the stiffening feature forms a raised surface on the outer surface of the cylindrical casing.

Abstract: An apparatus includes an energy storage circuit, an input circuit, and a hybrid management circuit. The energy storage circuit is structured to receive information regarding a state of charge (SOC) and a state of health (SOH) of an energy storage device structured to store energy. The input circuit is structured to receive an indication of a torque demand. The hybrid management circuit is structured to: determine a SOH adjustment factor based on the SOH of the energy storage device; determine a first torque output for a genset based on the SOH adjustment factor and the SOC of the energy storage device, the genset including an engine and a first motor-generator; and operate the genset to provide the first torque output and to generate an amount of energy for a second motor-generator to meet the torque demand according to the SOH adjustment factor.

Abstract: A system includes an exhaust aftertreatment system including a particulate filter and a controller. The controller is configured to: receive a particulate filter regeneration event trigger; receive information, the information comprising a temperature regarding the particulate filter; determine the temperature regarding the particulate filter is below a temperature threshold associated with a particulate filter regeneration event; and responsive to determining the temperature regarding the particulate filter is below the temperature threshold, command the engine to operate in a cylinder deactivation mode, whereby at least one cylinder of a plurality of cylinders of the engine is deactivated.

Abstract: A gaseous fuel-air mixer includes an outer shell, an inner shell, and a fuel chamber rib. The outer shell includes an air intake and a fuel intake. The air intake is configured to receive air. The air intake has an air outlet. The fuel intake has a fuel inlet that is configured to receive fuel. The inner shell includes an inner shell intake that is configured to separately receive the air from the air outlet and the fuel from the fuel intake and to provide a gaseous fuel-air mixture. The inner shell cooperates with the outer shell to define a fuel intake collecting chamber that is configured to receive the fuel from the fuel inlet and a fuel intake concentrating chamber that is configured to receive the fuel from the fuel intake collecting chamber and provide the fuel to the inner shell intake.