Abstract: Systems and apparatuses include a generator set including a chassis, an engine mounted to the chassis, an inverter coupled to the engine, and a housing coupled to the chassis. The engine and inverter are contained within the chassis and the housing. An air cleaner is sized to fit within the housing and includes an air cleaner housing defining an inlet and an outlet, and a sealing surface positioned between the inlet and the outlet, and a cover pivotably coupled to the air cleaner housing and including a carrier sized to be received within the air cleaner housing. The cover includes an air filter receiving feature structured to support an air filter and position the air filter between the inlet and the outlet, and a carrier flange structured to seal a portion of the air filter between the sealing surface and the carrier flange when the cover is arranged in a closed position.

Abstract: Systems and methods that utilize continuous field flash as integrated alternator heaters in a genset are disclosed herein. The method includes detecting that a generator set is in a non-rotating state, enabling a field flash circuit of the generator set to operate while the generator set is in the non-rotating state, and activating the field flash circuit so that current flows through and heats at least a portion of an alternator of the generator set and reduces a moisture on the at least a portion of the generator set.

Abstract: An enclosure for a genset comprises a container defining an internal volume for housing the genset. The container comprises a container floor, a container roof, a pair of container sidewalls disposed parallel to a longitudinal axis of the container, and a pair of container endwalls disposed at longitudinal ends of the container. A side cap is positioned parallel to each of the pair of container sidewalls along a longitudinal length of the container, each of the side caps sealed to edges of the corresponding container sidewall so as to define an acoustic cavity therebetween.

Abstract: A system and method for an automatic transfer switch comprising a fixed contact (26), a first oscillating rod (16) communicatively and operatively connected to a first movable contact (25), a second oscillating rod (18) communicatively and operatively connected to a second movable contact (27), a link rod (12) communicatively and operable connected to the first and second oscillating rods (16, 18), a guide plate (20), and a permanent magnetic actuator (2) comprising a first end and a second end communicatively and operatively connected to the link rod (12) via a third oscillating rod (8), wherein the first end being energized independently of the second end. The automatic transfer switch is operable to position the guide plate (20) based at least on a permanent magnetic force applied to the first end or the second end of the permanent magnetic actuator.

Abstract: An assembly includes an automatic transfer switch having an operating mechanism. The operating mechanism is configured to cause current to flow through the automatic transfer switch. The assembly further includes a cooler configured to cool at least a portion of the automatic transfer switch. The cooler is structured to be wirelessly driven by electromagnetic fields generated in response to current flowing through the automatic transfer switch.

Abstract: A method includes measuring, by at least one processor, a time at which control circuitry sends an instruction to a switch structured to control transmission of electrical power. The method further includes sensing, by at least one sensor, a change in position of the switch in response to the instruction, and determining, by the at least one processor, a delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs. The method still further includes recording, by the at least one processor, the delay in a delay measurement queue and taking, by the at least one processor, an action with respect to the switch in response to the delay measurement queue.

Abstract: Systems and methods for controlling power flow to and from an energy storage system are provided. One energy storage system includes an energy storage device and a bidirectional inverter configured to control a flow of power into or out of the energy storage device via a plurality of phases. The energy storage system further includes a controller configured to control the bidirectional inverter based on a load condition on one or more phases. The controller is configured to control the bidirectional inverter to store power generated by a generator set in the energy storage device and transmit power from the energy storage device to a load driven by the generator set in response to detecting a load imbalance between the phases.

Abstract: A method includes measuring, by at least one processor, a time at which control circuitry sends an instruction to a switch structured to control transmission of electrical power. The method further includes sensing, by at least one sensor, a change in position of the switch in response to the instruction, and determining, by the at least one processor, a delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs. The method still further includes recording, by the at least one processor, the delay in a delay measurement queue and taking, by the at least one processor, an action with respect to the switch in response to the delay measurement queue.

Abstract: Systems, methods, and apparatus for cooling a generator set are provided. One genset assembly includes a housing defining an internal volume and structured to allow air flow therethrough. The genset assembly further includes a generator operatively coupled to an engine within the internal volume via a genset shaft, the generator positioned within the internal volume of the housing. The genset further includes a fan operatively coupled to a first end of the genset shaft distal from the engine and an inlet cone, at least a portion of inlet cone is positioned within an outlet defined by the housing, the inlet cone rigidly coupled to at least one of the generator or the engine and positioned coaxially with respect to the fan about an axis of the genset shaft such that the inlet cone and the fan move in concert with one another.

Abstract: A system and method are provided for increasing efficiency of a solid oxide fuel cell (SOFC) system by recapturing water via a condensate extraction system that extracts water from a hot cathode exhaust flow of the SOFC stack. Further, the SOFC system can include a radiant heater which has a fuel inlet, an air intake, and an exhaust outlet independent and separate from the power generating components in the SOFC system. The radiant heater can bring the SOFC stack up to operating temperature quickly and/or maintain near operational mode temperatures of the SOFC stack during a hibernation mode.

Abstract: A method of synchronization comprises receiving, at a first generator set, data indicating a characteristic for a component of a voltage for a source, and receiving, at a second generator set, the data indicating the characteristic for the component of the voltage for the source. The method also includes calculating, by each of the first and second generator sets, a speed offset parameter and a voltage offset parameter based on the received data. The first and second generator sets are configured to receive the same data indicating the component and independently calculate the same speed offset parameter and voltage offset parameter. The method further includes controlling operation of the first and second generator sets based on the calculated speed offset and voltage offset parameters.

Abstract: A method of power transfer control among a plurality of power sources coupled through a distribution system. The method comprises determining, at each power source of the plurality of power sources, an assignment of priorities for each of the plurality of power sources. The method also comprises obtaining, at each power source, information indicating an availability of each of the plurality of power sources and determining a set of available power sources, and identifying, at each power source, a preferred power source and a standby power source from the plurality of power sources. The method further comprises determining to change the preferred power source from a first power source to a second power source in response to detecting a condition, and conducting the power transfer.

Abstract: A technique for providing electric power to an electric power utility grid includes driving an electric power alternator coupled to the grid with a spark-ignited or direct injection internal combustion engine; detecting a change in electrical loading of the alternator; in response to the change, adjusting parameters of the engine and/or generator to adjust power provided by the engine. In one further forms of this technique, the adjusting of parameters for the engine includes retarding spark timing and/or interrupting the spark ignition; reducing or retarding direct injection timing or fuel amount and/or interrupting the direct injection; and/or the adjusting of parameters for the generator including increasing the field of the alternator or adding an electrical load.

Abstract: A power generation system includes a power generator operatively connected to a plurality of sensors and a processor. The processor is configured to observe usage-based or event-based data regarding one or more components and consumables of the power generator. A usage-based service schedule is observed for the one or more event-based components and consumables. Operation-based data is received from the plurality of sensors regarding the functioning of the power generation system and one or more operation-based components and consumables of the power generator. An operation-based service schedule is determined for the one or more operation-based components and consumables based on the operation-based data. A blended service schedule is generated, the blended service schedule including the usage-based service schedule and the operation-based service schedule. The blended service schedule is then provided to at least one of a local monitor or a remote monitor.

Abstract: A system for providing programmable grid response characteristics includes a generator set having an alternator output voltage, where the alternator output voltage is rectified to provide DC power to a DC bus of the generator set. The system further includes a programmable inverter having power electronics configured to receive a response requirement corresponding to a code requirement of a grid, receive the DC power from the DC bus, and condition the DC power based on the response requirement to provide an AC output response. The AC output response meets specifications of the response requirement.

Abstract: A method of synchronization comprises receiving, at a first generator set, data indicating a characteristic for a component of a voltage for a source, and receiving, at a second generator set, the data indicating the characteristic for the component of the voltage for the source. The method also includes calculating, by each of the first and second generator sets, a speed offset parameter and a voltage offset parameter based on the received data. The first and second generator sets are configured to receive the same data indicating the component and independently calculate the same speed offset parameter and voltage offset parameter. The method further includes controlling operation of the first and second generator sets based on the calculated speed offset and voltage offset parameters.

Abstract: Generator assembly systems and methods of manufacturing and operating generator assembly systems. The generator assembly system includes a generator enclosure, a diesel engine, an aftertreatment exhaust system, a primary diesel exhaust fluid system, and an auxiliary diesel exhaust fluid system. The primary diesel exhaust fluid system includes a primary diesel exhaust fluid storage tank fluidly coupled to the aftertreatment exhaust system. The auxiliary diesel exhaust fluid system includes an auxiliary diesel exhaust fluid storage tank and a transfer pump fluidly coupled to the auxiliary diesel exhaust fluid storage tank. The auxiliary diesel exhaust fluid system is housed in an auxiliary enclosure positioned outside of the generator enclosure. At least one fluid conduit fluidly couples the transfer pump to the primary diesel exhaust fluid storage tank.

Abstract: A transfer switch transfers electric power provided to an electrical load from a first power source to a second power source. The transfer switch includes a coil arrangement that controls movement of a member to open or close a contactor of the first or second power source. The coil arrangement may be used with two voltage levels.

Abstract: A technique for providing electric power to an electric power utility grid includes driving an electric power alternator coupled to the grid with a spark-ignited or direct injection internal combustion engine; detecting a change in electrical loading of the alternator; in response to the change, adjusting parameters of the engine and/or generator to adjust power provided by the engine. In one further forms of this technique, the adjusting of parameters for the engine includes retarding spark timing and/or interrupting the spark ignition; reducing or retarding direct injection timing or fuel amount and/or interrupting the direct injection; and/or the adjusting of parameters for the generator including increasing the field of the alternator or adding an electrical load.