Patents Assigned to Daido Metal Company
  • Patent number: 11236780
    Abstract: A sliding member includes a back-metal layer and a sliding layer on the back-metal layer, and the sliding layer has a sliding surface. The sliding layer includes a synthetic resin and fibrous particles dispersed in the synthetic resin. A volume ratio of the fibrous particles in the sliding layer is 1 to 15%, and the fibrous particles are made of semi-graphite having a nano indenter hardness of 1000 to 5000 MPa. An average aspect ratio of the fibrous particles is not less than 5, where an aspect ratio is defined as a ratio of a major axis to a minor axis of the fibrous particle viewed from the sliding surface. An average grain size of the fibrous particles in cross-sectional view perpendicular to the sliding surface is 5 to 50 ?m.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: February 1, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Yoshifumi Ito, Yu Suzuki, Takayoshi Yamauchi
  • Patent number: 11225998
    Abstract: A semi-cylindrical half bearing for a sliding bearing includes at least one axial groove formed on its inner circumferential surface that includes a smooth groove surface formed back away from the inner circumferential surface toward a radially outer side. The half bearing further includes a plurality of axial narrow grooves and a plurality of circumferential narrow grooves that are formed further back away from the groove surface toward the radially outer side, and extend in circumferential and axial directions, respectively, so as to cross each other. A depth of the axial narrow groove from the groove surface is greater than a depth of the circumferential narrow groove from the groove surface, and a width of the axial narrow groove on the groove surface is greater than a width of the circumferential narrow groove on the groove surface.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: January 18, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Shiho Goto, Seiji Amano, Ryota Ito
  • Patent number: 11221042
    Abstract: This half thrust bearing having a half-ring shape has: a sliding surface for receiving force in the axial direction; a back surface opposed to the sliding surface; and a resin covering layer on the sliding surface. The half thrust bearing is characterized in that the thickness of the resin covering layer is greatest at the circumferential central part of the half thrust bearing, and becomes lesser toward both circumferential ends of the half thrust bearing. The present invention also pertains to a thrust bearing, a bearing device, and an internal combustion engine.
    Type: Grant
    Filed: November 8, 2018
    Date of Patent: January 11, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Tetsuya Ogawa, Kazuki Sakai
  • Patent number: 11215227
    Abstract: A sliding member includes a back-metal layer including an Fe alloy and a sliding layer including a copper alloy including 0.5 to 12 mass % of Sn and the balance of Cu and inevitable impurities. A cross-sectional structure of the sliding layer includes first copper alloy grains in contact with a bonding surface and second copper alloy grains not in contact with the bonding surface. The first and second grains have an average grain size D1 and D2 respectively. D1 is 30 to 80 ?m; and D1/D2=0.1 to 0.3. In the cross-sectional structure, the second grains includes third grains that includes internal grains therein that are not in contact with a grain boundary of the third grains. A total area S1 of the third grains and a total area of the second copper alloy grains S2 satisfy: S0/S2=0.25 to 0.80.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: January 4, 2022
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Masahiro Nakai
  • Patent number: 11199223
    Abstract: A sliding member for a journal bearing is provided. A sliding layer includes fibrous particles dispersed in a synthetic resin, and has a sliding surface side region and an interface side region. The particles have an average particle size Dsur, axi and Dsur, cir respectively in an axial and circumferential cross-section in the sliding surface side region, and Dint, axi and Dint, cir respectively in axial and circumferential cross-sections in the interface side region. Dsur, axi and Dint, cir are 5-30 ?m, and Dsur, cir and Dint, axi are 5 to 20% of respectively Dsur, axi and Dint, cir. A dispersion index of the particles having the major axis length of 20 ?m or longer is 5 or more, both in the sliding surface side region in view of the axial cross-section and in the interface side region in view of the circumferential cross-section.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: December 14, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Takayoshi Yamauchi
  • Patent number: 11193536
    Abstract: A sliding member includes a back-metal layer including an Fe alloy and a sliding layer including a copper alloy including 0.5 to 12 mass % of Sn and the balance of Cu and inevitable impurities. The sliding layer has a cross-sectional structure perpendicular to a sliding surface of the sliding layer. The cross-sectional structure includes first copper alloy grains that are in contact with a bonding surface of the back-metal layer and second copper alloy grains that are not in contact with the bonding surface. The first copper alloy grains has an average grain size D1 and the second copper alloy grains has an average grain size D2. D1 and D2 satisfy the following relations: D1 is 30 to 80 ?m; and D1/D2=0.1 to 0.3.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: December 7, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Masahiro Nakai
  • Patent number: 11098761
    Abstract: A sliding member incudes a back-metal layer and a sliding layer made of a copper alloy. The back-metal layer is made of a hypoeutectoid steel including 0.07 to 0.35 mass % of carbon, and has a structure including a ferrite phase and pearlite. The back-metal layer includes a pore existing region including a plurality of closed pores having an average size of 1 to 10 ?m. The pore existing region extends from the bonding surface toward an inner portion of the back-metal layer and having a thickness of 2 to 20 ?m. At least a part of the plurality of closed pores has contour that is partially formed by the bonding surface in a cross-sectional view. A ratio V2/V1 of a total volume V2 of the closed pores to a volume V1 of the pore existing region is 0.02 to 0.08.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: August 24, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Ryo Hanai
  • Patent number: 11035408
    Abstract: A half thrust bearing for a crankshaft includes a back metal layer defining a first surface and a second surface, and a bearing alloy layer on the first surface to form a slide surface, and thrust relieves formed adjacent to both circumferential end surfaces and having a thrust relief surface consisting of the bearing alloy layer. Each circumferential end surface of the back metal layer includes an exposed end surface adjacent to the second surface, and a transition surface adjacent to the first surface. The bearing alloy layer further includes an extension portion covering the transition surface and having extension end surface adjacent to the exposed end surface, the extension end surface and the exposed end surface extending at least partly in the same plane.
    Type: Grant
    Filed: January 6, 2020
    Date of Patent: June 15, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Shiho Goto
  • Patent number: 10995296
    Abstract: A sliding member includes a back metal layer and a sliding layer on the back metal layer. The sliding layer includes a synthetic resin matrix and graphite particles dispersed in the matrix in a volume ratio of 5-50% of that of the sliding layer. The graphite particles are composed of spheroidal and flake-like particles. The flake-like particles have a volume ratio of 10-40% of total graphite particles. The spheroidal particles have a cross-sectional structure with a plurality of AB planes of a graphite crystal laminated along a curved particle surface, from the surface toward a center direction. The flake-like graphite particles have a cross-sectional structure with the plurality of AB planes laminated in a thickness direction of the thin plate shape. The spheroidal particles have an average particle size of 3-50 ?m, and the flake-like graphite particles have an average particle size of 1-25 ?m.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: May 4, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Takayoshi Yamauchi
  • Patent number: 10955003
    Abstract: Provided is a sliding member including: a back-metal layer and a sliding layer including a copper alloy. The back-metal layer includes a hypoeutectoid steel including 0.07 to 0.35 mass % of carbon and has a structure including a ferrite phase and pearlite. The back-metal layer has a high ferrite phase portion at a bonding surface between the back-metal layer and the sliding layer. A volume ratio Pc and a volume ratio Ps satisfy Ps/Pc?0.4, where the volume ratio Pc is a volume ratio of pearlite in the structure at a center portion in a thickness direction of the back-metal layer, and the volume ratio Ps is a volume ratio of pearlite in the high ferrite phase portion.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: March 23, 2021
    Assignee: DAIDO METAL COMPANY LTD
    Inventors: Asako Ikegami, Takaaki Kitahara
  • Patent number: 10948010
    Abstract: A bearing device includes a base plate, a plurality of sliding pads and support members. The sliding pad is movable relative to the base plate. The support members are located between the base plate and the sliding pad, and shift a position of a load supporting point in a circumferential direction of the base plate, the load supporting point serving as a point for supporting a load received from the sliding pad. When any virtual flat surface perpendicular to a rotating shaft member is considered as a reference surface, and when a distance from the reference surface through the load supporting point to an end of the sliding pad at the opposite side to the base plate is defined as a setting distance, a position of the load supporting point is shifted in a circumferential direction of the base plate with no change in the setting distance.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: March 16, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Yuji Kawaai
  • Patent number: 10927887
    Abstract: A resin coating layer has a shape line that indicates the shape of a surface and is divided by virtual straight lines parallel to the X axis and setting an area of recessed sections that protrudes below the virtual straight lines and an area of protruding sections that protrudes above the virtual straight lines. A virtual straight line at a position at which the area totals for the area of recessed sections and the area of protruding sections are equal is defined as the average line for unevenness. Areas that protrude downwards from this average line for unevenness are defined as recessed sections and areas that protrude above this average line for unevenness are defined as protruding sections. The average area Sa for one recessed section is 4-120 ?m2 and the number M of recessed sections between two points having a distance of 1 mm therebetween is 3-20.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: February 23, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Shigeru Inami, Tetsuya Ogawa
  • Patent number: 10907683
    Abstract: A half thrust bearing includes a back metal layer, a bearing alloy layer defining a slide surface, and two thrust relieves formed adjacent to both circumferential end surfaces of the half thrust bearing and each including a thrust relief surface. The back metal layer includes an exposed end face configuring at least a part of the circumferential end surface, an exposed slant surface configuring at least a part of the thrust relief surface, and a transition surface formed between the exposed end face and the exposed slant surface. The transition surface is covered with a cover member including a cover end surface configuring at least a part of the circumferential end surface and a cover slant surface configuring at least a part of the thrust relief surface.
    Type: Grant
    Filed: January 6, 2020
    Date of Patent: February 2, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Shiho Goto
  • Patent number: 10900521
    Abstract: A sliding member includes a bearing alloy layer, a solid lubricant layer, particles and a covering portion. The solid lubricant layer is provided on a sliding surface side of the bearing alloy layer and is deposited on the bearing alloy layer. The particles form the solid lubricant layer and are made of metal sulfide. The covering portion is provided over outermost surfaces of the particles on the sliding surface side and are made of metal oxide including the same metal element as a metal element constituting the particles.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: January 26, 2021
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Yuma Haneda, Manabu Izumida, Erina Yasuda, Tomoyasu Shiroya
  • Patent number: 10876576
    Abstract: The purpose of the present invention is to provide: a slide member in which the bonding strength between a Bi-containing copper alloy layer and a substrate is enhanced; and a method for manufacturing the slide member. The slide member according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The volume ratio of Bi phases in the region of the copper alloy layer extending 10 ?m from the bonding interface with the substrate is not more than 2.0%. The slide member is manufactured by casting a molten copper alloy onto the substrate and causing the copper alloy to unidirectionally solidify.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: December 29, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki Toda
  • Patent number: 10844462
    Abstract: Provided are a slide material in which the joining strength between a Bi-containing copper alloy layer and a substrate is improved, and a method for manufacturing the slide material. The slide material according to the present invention has a substrate and a copper alloy layer. The copper alloy layer comprises a copper alloy containing 4.0-25.0 mass % of Bi and has a structure in which Bi phases are scattered in a copper alloy structure. The contact area ratio of Bi phases of the copper alloy layer at the joining interface with the substrate is not more than 2.0%. The slide material is manufactured by casting a molten copper alloy onto a substrate and causing the copper alloy to solidify unidirectionally.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: November 24, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Kazuaki Toda
  • Patent number: 10823224
    Abstract: A bearing member according to an embodiment of the present invention is formed into a single cylindrical shape or a cylindrical shape divided into arcs along a circumferential direction, and is assembled to a housing on an outer peripheral side of the bearing member. The bearing member includes an outer peripheral surface provided on a side opposed to an inner peripheral surface of the housing. A maximum height Rz (?m) of a surface roughness of the outer peripheral surface is set as 2.00 ?m?Rz?4.00 ?m, and a value of ratio between an average protruding-peak height Rpk (?m) and a load length rate Mr1 (%), that is a load curve parameter for the surface roughness is set as 0.010?Rpk/Mr1?0.100.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: November 3, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Shigeru Inami, Manabu Izumida, Yukihiro Ito, Takahito Nakagawa
  • Patent number: 10808759
    Abstract: A sliding member of the present embodiment includes a bearing alloy layer and a coating layer provided on a sliding surface side thereof. The coating layer has a resin binder with sulfide particles dispersed therein. A covering portion is provided over specific particles and is made of metal oxide comprising the same metal element as a metal element constituting the sulfide particles. When measured by an X-ray photoelectron spectroscopy and an X-ray diffraction method, a ratio of a peak height of the metal oxide to a peak height of metal sulfide by the X-ray photoelectron spectroscopy is from 0.10 to 0.50, and a ratio of the peak height of the metal oxide to the peak height of the metal sulfide by the X-ray diffraction method is 0.10 or less.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: October 20, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Kazuki Sakai, Shigeru Inami, Kenji Nimura
  • Patent number: 10794426
    Abstract: Provided is a partially-cylindrical sliding member including a sliding layer including fibrous particles having an average particle size of 5-25 ?m dispersed in a synthetic resin at a volume ratio of 10-35% of the sliding layer. The particles having a major axis length ?20 ?m are included at a volume ratio of ?10% to total particles. A sliding surface side area is defined from the sliding surface and has a thickness of 25% of a sliding layer thickness T, where the fibrous particles having a major axis length of ?20 ?m have a dispersion index of 1.1-6. An interface side area is defined from the interface and has a thickness of 25% of T, where the dispersion index is 1.1-6. An intermediate area is defined between the both areas, where the dispersion index is 0.1 to less than 1.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: October 6, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventor: Takayoshi Yamauchi
  • Patent number: 10760031
    Abstract: A resin composition for use in a sliding member, which has higher seizing resistance while maintaining abrasion resistance. The sliding resin composition includes: a resin binder; a solid lubricant; and a protecting and reinforcing agent that is harder and brittler than the resin binder. As the protecting and reinforcing agent, aggregates of particles harder than the resin binder are used. The amount of the protecting and reinforcing agent contained is 1 vol. % or more but 20 vol. % or less of the entire sliding resin composition. The particles harder than the resin binder have an average particle diameter of 10 nm or more but 100 nm or less that is smaller than that of the solid lubricant.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: September 1, 2020
    Assignee: DAIDO METAL COMPANY LTD.
    Inventors: Hiroki Kobayakawa, Erina Yasuda