Abstract: An axle disconnect apparatus having a cam cylinder including a ramp disposed in a radially outer surface thereof. A first clutch element disposed at least partially inside the cam cylinder and an intermediate shaft disposed at least partially within the first clutch element. The intermediate shaft includes a splined portion in constant mesh with the first clutch element. A half shaft may be disposed coaxially with the intermediate shaft, and a second clutch element may be coupled with the half shaft. The first clutch element selectively engages the second clutch element. The axle disconnect apparatus further comprises a latching mechanism whereby the cam cylinder maintains an axial position. The latching mechanism including a radial depression in the cam cylinder ramp, and a cam follower selectively disposed at least partially in the radial depression.

Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. At least one of a gear and a planetary gear set is operably connected to the output shaft of the electric motor. The at least one of the gear and the planetary gear set is operably connected to a differential configured to transfer torque to two axle half shafts of the vehicle. At least one clutch configured to facilitate a plurality of gear ratios between the electric motor and the differential.

Abstract: An electric drive axle including an electric motor, a gear arrangement, a differential, and a disconnect device at least partially disposed within a differential case. The gear arrangement is configured to produce a certain gear ratio between the electric motor and the differential.

Abstract: A sealing assembly having a seal casing. A decreased diameter portion extends inboard from at least a portion of a first end portion of the substantially cylindrical portion and an axially extending portion extends inboard from at least a portion of a second end portion of the decreased diameter portion of the casing. One or more first sealing portions having one or more static sealing ribs extend from at least a portion of an outer surface of the substantially cylindrical portion. One or more second sealing portions are integrally connected to at least a portion of the decreased diameter portion, the axially extending portion and/or an inner surface of the substantially cylindrical portion. The one or more second sealing portions have a retaining member sealing surface with one or more sealing member retention ribs extending from at least a portion of an outer surface of the retaining member sealing surface.

Abstract: A coupling assembly having a first member drivingly connected to a second member via one or more third members. A first shaft is drivingly connected to the first member and a second shaft is drivingly connected to the second member. The second member includes a flange portion having one or more seating portions on a first end portion of the flange. Additionally, the flange has one or more flange portion attachment apertures extending from the seating portions to a second end portion of the flange. An increased diameter portion of the second shaft has one or more increased diameter portion apertures extending from a first end portion to a second end portion. The flange portion apertures and the increased diameter portion apertures have a center-line with an angle from an axial center-line of the assembly. Additionally, the seating portions have an angle relative to a radial center-line of the assembly.

Abstract: A fluid distribution apparatus for an axle assembly, the fluid distribution apparatus including a cylindrical portion rotatably disposed about a bearing race. A conical portion is coupled with the cylindrical portion, and a retaining portion is coupled with the conical portion. A plurality of circumferentially spaced tubes are coupled with the retaining portion, wherein the tubes are at least partially disposed through a rotating component of a clutch.

Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, an electric motor-generator rotationally coupled to a gear train. The gear train includes an output shaft rotationally coupled to a gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, where the gear assembly is rotationally coupled to a differential and the differential is rotationally coupled to an axle, a first clutch assembly is configured to rotationally couple and decouple a first gear set from the output shaft, and a second clutch assembly is configured to rotationally couple and decouple a second gear set from the output shaft, the second gear set having a different gear ratio than the first gear set.

Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, a gear train configured to rotationally attach to an electric motor-generator. The gear train includes an output shaft rotationally coupled to a first planetary gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, the first planetary gear assembly configured to removably couple to a differential arranged co-axial with an axle.

Abstract: A wireless system for determining the displacement of spinning components of a differential assembly, including a differential case having a hollow interior space; a differential assembly having an actuator including an electromagnet having a coil, a spinning component selectively engaged with a differential gear arrangement and at least one sensor assembly non-rotatably mounted to the differential case including at least one sensor communicatively coupled to a printed circuit board, a transmitter and a power source. The sensor assembly extends axially and radially within the differential case and at least one sensor is configured to directly sense the axial displacement of the spinning component and the sensor assembly is configured generate a signal representing the axial displacement of the spinning component into a signal that is wirelessly transmitted to a receiver positioned outside the differential case.

Abstract: An electric drive axle including a first shaft in driving engagement with an electric motor. A first gear and a second gear are coupled with the first shaft. A second shaft is disposed offset from the first shaft. A third gear is selectively coupled with the second shaft, and the third gear is meshed with the first gear. A fourth gear is selectively coupled with the second shaft, and the fourth gear is meshed with the second gear. A fifth gear is coupled with the second shaft and meshed with a sixth gear coupled with a differential case.

Abstract: Methods and systems for operating axles of a vehicle are provided. In one example, an apparatus is configured to consume a first amount of electric power to indicate a first axle operating state. The apparatus is also configured to consume a second amount of electric power to indicate a second axle operating state.

Abstract: A propeller shaft including a first shaft, a first constant velocity joint drivingly connected with the first shaft, a second shaft, a second constant velocity joint drivingly connected with the second shaft, a connecting shaft drivingly connecting the first constant velocity joint and the second constant velocity joint and a grease cover disposed about an axial end of the second constant velocity joint. The second constant velocity joint is provided with a spring mechanism including a spring, wherein a spring seat of the spring mechanism is positioned on one axial end of the spring and mates with the second shaft, and wherein another axial end of the spring mates with an additional spring seat that is formed in the grease cover of the second constant velocity joint.

Abstract: A constant velocity joint assembly with a crash collapse feature. The constant velocity joint assembly includes an inner race, an outer race, a cage and one or more torque transfer elements. The inner race is drivingly connected to a first shaft and the outer race is connected to a second shaft. Circumferentially extending along at least a portion of an inner surface of the outer race is one or more outer race torque transfer element grooves. One or more crash collapse features circumferentially extend radially inward from at least a portion of the inner surface of the outer race and are disposed directly adjacent to the one or more outer race torque transfer element grooves in the outer race. The one or more crash collapse features are disposed entirely between the one or more outer race torque transfer element grooves and do not extend axially beyond the grooves.

Abstract: A joint assembly for a vehicle. The joint assembly incudes an outer race having a stepped portion with a chamfer portion circumferentially extending along an outer surface of an axially outermost end of a second end portion of the outer race. A first end portion of a flexible boot is connected to an outer surface of the outer race. Integrally connected to an inner surface of the boot is an adapter. Circumferentially extending from a first side of the adapter is an outer race mating portion having a size and shape complementary to the stepped and chamfer portions of the outer race. Extending radially inboard from the outer race mating portion is a substantially disc-shaped portion. A first side of the disc-shaped portion is in contact with the axially outermost end of the outer race and a second side is in contact with the inner surface of the boot.

Abstract: A vehicle shaft assembly (500). The shaft assembly includes a coupling assembly having a first (506), a second (508) and a third (510) joint member. A substantially cylindrical body portion of the second joint member is drivingly connected to a first shaft (560) having an increased diameter portion. The increased diameter portion of the first shaft has a retaining member groove (604) circumferentially extending along at least a portion of an outer surface of the increased diameter portion. At least a portion of the increased diameter portion of the first shaft is drivingly connected to a crash collapse adapter (608) having a crash collapse feature circumferentially extending along an inner surface of the crash collapse adapter. A second shaft (640) is integrally connected to at least a portion of an outer surface of the crash collapse adapter (608). At least a portion of a retaining member is disposed within the retaining member groove and the crash collapse feature.

Abstract: An electric drive axle including a first gear and an idler shaft having a second gear and a third gear disposed thereon, wherein the second gear cooperates with the first gear. A clutch assembly selectively couples a planetary gear system to one of the second gear and the third gear, wherein the planetary gear system is configured to produce a predetermined gear ratio between the second gear and the third gear.

Abstract: Methods and systems for an electric drive axle of a vehicle are provided. A gear train in an electric drive axle system includes, in one example, an input shaft configured to rotationally couple to an electric motor-generator and including a first gear and an intermediate shaft including a second gear rotationally coupled to the first gear and a third gear and a fourth gear each configured to rotationally couple to a separate gear on an output shaft. In this example, the second gear, the third gear, and the fourth gear have different sizes, the third gear includes an axial extension having at outer surface, and an interior surface of the second gear circumferentially surrounds at least a portion of the outer surface of the axial extension.

Abstract: An axle assembly including a differential case and a side gear having an inboard surface and an outboard surface disposed in the differential case. The side gear outboard surface defines a first plurality of locking teeth. A locking gear having an inboard surface and an outboard surface, wherein the inboard surface includes a second plurality of locking teeth selectively engaged with the first plurality of locking teeth. A biasing member disposed axially between the side gear and the locking gear. An electromagnetic coil disposed adjacent the locking gear. A first inductive sensor for sensing a position of the locking gear.

Abstract: A drive unit having motor output shaft that is connected to a sun gear is connected to one or more planetary gears that are connected to a planetary gear housing. The housing is connected to planetary gear assembly pinion gear, which is connected to a ring gear. A first side of the ring gear is connected to a first clutch drum and the second side of the ring gear is connected to a second clutch drum. Connected to the first clutch drum is a first plurality of clutch plates interleafed with a second plurality of clutch plates connected to a first clutch can. The first clutch can is connected to a first shaft. Connected to the second clutch drum is a third plurality of clutch plates interleafed with a fourth plurality of clutch plates connected to a second clutch can. The second clutch can is connected to a second shaft.

Abstract: A valve stem sealing assembly may have an elastomeric seal with an upper sealing lip, a middle sealing lip, and a lower sealing lip on an inner surface. The seal may have an outer surface with a spring groove, an upper retainer flange, and a retainer groove. The assembly may also have a retainer with a radially extending leg and an axially extending leg, where the retainer is mechanically locked to the seal.