Abstract: An improved rotor design for hammermills. The invention eliminates the solid rotor shaft and replaces it with a tubular structure comprised of two stub rotor shafts with plate flanges and grooved spacer rings therebetween. End head disks, attached to the plate flanges, and intermediate disks are concentrically positioned with the axis of rotation of the assembly. The intermediate disks are held in alignment by the pilot groove located in the spacer rings. The flanges, stub shafts, spacer rings and intermediate disks are supported and held in proper alignment by tension rod compression. The resulting tubular rotor shaft assembly is less massive, more stiff, less susceptible to vibration, has a reduced bending stress, is less expensive to startup and operate and less expensive and more flexible in terms of component inventory than known solid through-shaft rotors.

Abstract: A printing blanket sleeve is provided having two separable sections including a carcass sleeve and a face sleeve. The face sleeve is mounted over the carcass sleeve such that, when the printing blanket sleeve is installed on a blanket cylinder, the carcass sleeve and the face sleeve form an integral unit in use. The printing blanket sleeve is provided in separable sections so that the printing surface may be replaced in a manner wherein the carcass sleeve, including preferably at least some portion of the inner layers, can be reused with new printing surfaces. Further, the printing blanket sleeve is arranged such that the user of the printing blanket sleeve can change the printing surface of the printing blanket sleeve on-site so that there is no longer a need to discard the entire printing blanket sleeve, or alternatively send the printing blanket sleeve back to the manufacturer to be reconditioned.

Abstract: A rotary anvil is outfitted with pins protruding from the base of an axially extending channel along the surface of the anvil. A cutting mat having a generally elongate body includes first and second locking members projecting from opposite axial ends thereof. The cutting mat is installed on the anvil such that the first and second locking members are positioned within the channel over one of the pins. The cutting mat may include a foot extending from the first locking member that includes a pin receptacle that seats down over the pin. Alternatively, a lockup device may be provided to temporarily secure the cutting mat to the rotary anvil. The lockup device includes a pin receptacle on the bottom surface thereof adapted to seat down over the pin. The first and second locking members of the cutting mat are then installed into the channel in cooperation with the lockup device.

Abstract: An improved design for hammermills. The invention contains a centered rotor from which eight rows of hammers pulverize material against cutting plates inside a working chamber. The cutting plates have slots that are angled. The hammers may have a beveled, angled leading edge. Both the angled cutting plate slots and the angled hammer leading edges work to drive the material through the working chamber in a helical fashion, with a preferred travel profile of 450 degrees, but the helix length is adjustable depending on the specific needs. There are no perforated screens in the hammermill, thus the material is placed in an inlet, is urged through the hammermill by the action of the rotating hammers where the material is comminuted and then removed via an exit.

Abstract: A process and system for making an image replication element from a photosensitive printing element by digital photopolymerization are provided. The process includes forming a desired printing image on a photopolymer layer by digital light processing without the use of either a mask layer or a laser.

Abstract: A fishing rod holder with a strike sensor that alerts the operator that a fish has been caught. The fishing rod holder allows for horizontal striking of fish either while trolling or still-fishing. The fishing rod holder consists of a rod holder support arm assembly, a rotating unit, a base unit and an optional mounting adapter. The rod holder may be mounted for horizontal striking on the top surface of a gunnel wall on a boat or other substantially flat horizontal surface. Alternatively, the mounting adapter may be used to mount the rod holder to a boat handle rail. The rod holder support arms are slidably engaged in the support arm assembly and allow for customized vertical orientation of the rod's tip with respect to the reel. In addition, the horizontal orientation of the rod may be customized to accommodate fishing technique and fishing conditions. Finally, there is a strike sensor to alert the operator that a fish has been caught.

Abstract: An improved centrifugal pellet dryer that employs forced air in the direction opposite that of the pellet travel through the dryer. The air may be preheated depending on the particular product. The resulting airstream reduces water spray and lowers the humidity level of the air in the dryer system. The airstream exits the dryer at or below the lower level of the rotor, thus providing increased exposure to the airflow. The result is enhanced drying effectiveness and increased dryer capacity.

Abstract: A liquid transfer article is provided including a support assembly and an imaged surface formed directly on the surface of the support assembly by digital photopolymerization. The support assembly is in the form of a polymeric base, and the liquid transfer article is formed by providing a liquid photopolymer on the surface of the base and then irradiating the polymer with a light source to form the image. The liquid transfer article is reimagable and may be used in gravure printing processes, as well as other printing applications.

Abstract: A grain separator having an easily replaceable seal. The separator comprises a housing and a rotatable grain separation drum carried by the housing, the drum having an end face with an external annular bearing surface. A drive shaft extends axially into the drum through the end face, and a grain inlet is carried exteriorly of the housing and includes a bearing rotationally supporting an end of the drive shaft. The inlet includes an inlet spout that extends through the end face for conveying grain to the drum. An easily removable and replaceable split seal is carried about the inlet spout and engages the annular bearing surface to seal the drum from the exterior of the inlet spout, and pressure means are provided for applying axial pressure to the split seal to urge the seal against the annular bearing surface. Disclosed also is a method for seal replacement.

Abstract: An air-knife is described in the form of a segmented air distribution bar equipped with control valves along the length of the bar to enable a user to incrementally adjust the air distribution across the width of an inking roller of a printing press.

Abstract: A method of dispensing a metal-backed printing blanket onto a printing press cylinder in a controlled fashion is provided. A carton containing the rolled printing blanket may be provided, and a lengthwise slit or opening is opened to withdraw a mounting end of the printing blanket. The alignment and tension of the printing blanket is controlled as it mounts on the printing press cylinder. Parallel reference lines on the carton may be used to draw alignment marks on the printing blanket such that it may be properly inserted into a locking device of the printing press cylinder. The alignment and tension may be controlled using graspable sides of the carton.

Abstract: A cutting mat includes at least one edge having a nonlinear shape. By nonlinear shape, it is meant that at least one edge of the cutting mat does not follow a single, straight path across the entire length of that edge. For example, a cutting mat may have opposing nonlinear circumferential edges. The cutting mat may include nonlinear axial edges in lieu of, or in addition to the nonlinear circumferential edges.

Abstract: A gapless printing system includes a cylinder assembly and a printing sleeve. The cylinder assembly includes a compressible layer located between an inner shell and an outer shell. A support carrier is coupled to the inner shell about each of the first and second end portions and is adapted such that the cylinder assembly is mountable in a printing press. A printing sleeve is removably attachable to the cylinder assembly by installing the printing sleeve over the outer shell such that when the printing sleeve is mounted on the cylinder assembly, lateral and rotational motion of the printing sleeve with respect to the cylinder assembly is prevented.

Abstract: The subject invention discloses a dampener having a device for precisely metering dampening solution on a printing press. The dampener includes a form roller in contact with a plate cylinder on the printing press and a metering roller in contact with the form roller. The metering roller is supported in the dampener with eccentric collars. Adjustment devices are used for adjusting the eccentric collars to move the metering roller toward or away from the form roller. The adjustment devices can be adjusted without tools while printing press is running and the safety covers of the press are closed.

Abstract: An easy to manufacture and install sound dampening pad for a printing blanket sleeve is provided. The pad effectively attenuates noise emanating from the sleeve during air pressurized mounting and dismounting of the blanket sleeve to an underlying cylinder. The sound dampening pad is fabricated from a flexible polymeric material and has a generally J-shaped configuration with inner and outer surfaces. At least a portion of the inner surface of the J-shape includes a pressure sensitive adhesive thereon to secure the pad to the inner surface of the sleeve.

Abstract: A sleeve for a print cylinder comprising a fiber reinforced, thin-walled material and having a seamless surface ready to be covered with a surface material. The sleeve may be used in flexographic printing, either as a support for photo-polymerized printing plates or rubber layers. The sleeve has the advantages of having low manufacturing cost and providing the necessary heat resistance to withstand rubber vulcanization temperatures. The sleeve is also airtight, and remains properly positioned during printing operations.

Abstract: A lockup device for securing cutting mats to a rotary anvil comprises a base portion, one sidewall, and a wedge portion, and is adapted to be inserted into the channel of the rotary anvil such that the sidewall of the lockup device is adjacent a wall of the channel. A cutting mat having opposing first and second flanged ends is wrapped around the rotary anvil. The first flange is compressed between the locking wedge and the sidewall of the lockup device. The second flange is compressed between the locking wedge and a channel wall. As such, the locking wedge and cutting mat are frictionally secured to the rotary anvil. Further, the cutting mat may be quickly repositioned by releasing the second flange from the channel. When the cutting mat is unwrapped from the rotary anvil, the lockup device remains secured to the first flange, allowing for quick repositioning.

Abstract: A printing plate is provided including a support assembly and a relief imaged surface formed directly on the surface of the support assembly by digital photopolymerization. The support assembly may be in the form of a cylindrical sleeve or a flat polymeric base. The printing plate is formed by providing a liquid photopolymer on the surface of the support assembly and irradiating the polymer with a source of actinic to form the relief image. The printing plate is reimagable and may be used in flexographic printing processes as well as other printing applications.

Abstract: The present invention includes a dampening solution recirculator and a method for circulating dampening solution in a reservoir of a dampener. The dampening solution recirculator includes a tank for storing dampening solution, a pump for pumping dampening solution from the tank, a venturi positioned proximate the pump and the tank and including an inlet port in fluid communication with the pump, a suction port, and a discharge port in fluid communication with the tank. A feed conduit has a first end in fluid communication with the pump and a second end positioned above the reservoir. A suction conduit has a first end positioned at a predetermined level within the reservoir extending in a direction upwardly and away from the reservoir and a second end in fluid communication with the suction port.

Abstract: A replaceable sleeve having a working surface is provided which is adapted to be mounted on a carrier. The sleeve includes an inner polymeric layer, a reinforcing layer overlying the inner layer, an intermediate polymeric layer overlying the reinforcing layer, and an outer polymeric layer. The sleeve may include a cushion layer between the intermediate layer and the outer layer. The layers comprising the sleeve are formed around a support and then cured simultaneously in a single step. The resulting sleeve may be used in printing operations or in other applications such as coating, embossing, laminating, calendering and the like.