Abstract: Start-stop engine systems for a turbocharged engine have a bypass with fluid flow from upstream of the compressor or downstream of the compressor to a position between the throttle and the engine, or from between the compressor and throttle to a position upstream of the compressor with a Venturi device in the bypass. A device requiring vacuum is in fluid communication with a suction port of the Venturi device. An electronic vacuum pump is added that is in fluid communication with the device requiring vacuum or with the Venturi device. The electronic vacuum pump is operated during a stop condition of the start-stop engine to replace the vacuum generated by the Venturi device or to provide a pressure drop across the Venturi device so the Venturi device continues to generate vacuum for the device requiring vacuum.

Abstract: An aspirator for creating vacuum is disclosed that includes a housing defining a fluid passageway with a first tapering portion and a second tapering portion. Each tapering portion has a larger internal opening and a smaller internal opening, the smaller openings facing one another. The aspirator includes a gate positioned between and in fluid communication with the first and second tapering portions, the gate having a first Venturi tube with a Venturi opening creating vacuum when fluid flows in a direction and a second Venturi tube with a Venturi opening that creates vacuum when fluid flows in the opposite direction. The Venturi openings are in fluid communication with a suction port, and the first and second Venturi tubes may provide different mass flow rates through the aspirator. An engine system having an aspirator with a gate having a first bore and a second bore and an actuator is also disclosed.

Abstract: Torsional vibration dampers are disclosed that include a hub and an inertia member disposed concentric with and spaced radially outward or radially inward from the hub that together define a plurality of pockets therebetween each having a spool-shaped receptacle. A plurality of spool-shaped elastomeric plugs, one each, are seated in the spool-shaped receptacles. When the inertia member is spaced radially outward of the hub, the hub is mountable on a shaft, and when the inertia member is spaced radially inward of the hub, the hub is mountable inside a shaft. Methods of making the torsional vibration dampers are also disclosed.

Abstract: Zed-type belt tensioners are described that include an arm having a first end rotatable about a first axis to move a second end of the arm into engagement with a belt, a tensioner component coupled to the first end of the arm, and a supplemental force element positioned between the arm and the tensioner component. The second end of the arm while tensioning a belt experiences a hub load applied by the belt and the supplemental force element is positioned at a point to apply a force that counteracts the hub load thereby reducing cocking of the arm. Also described herein are methods of counteracting the hub load using such belt tensioners and methods of assembly of such belt tensioners.

Abstract: Torsional vibration dampers for FEADs are disclosed that include a hub having a sleeve defining a bore for receiving a shaft and an outer annular ring spaced radially outward from the sleeve, thereby defining an annular receptacle, a component for rotation with the hub having an inner annular ring disposed between the sleeve and the outer annular ring of the hub, and an annular cartridge seated in the annular receptacle between the inner annular ring of the component for rotation with the hub and the sleeve or outer annular ring of the hub. The annular cartridge defines a first annular groove having a generally C-shaped or U-shaped cross-sectional profile open radially outward, and has a first elastomer member seated therein in compression, thereby operatively coupling the component for rotation with the hub to the hub. The component may be a pulley body or an inertia member.

Abstract: A device for producing vacuum using the Venturi effect, systems utilizing the device, and methods of making the device are disclosed. The device has a housing defining a Venturi gap, a motive passageway converging toward the Venturi gap and in fluid communication therewith, a discharge passageway diverging away from the Venturi gap and in fluid communication therewith, and a suction passageway in fluid communication with the Venturi gap. The suction passageway has an interior surface with a surface topography that renders the interior surface hydrophobic and has an oleophobic coating applied to the interior surface while maintaining the surface topography.

Abstract: Check valves, Venturi devices and engines having such check valves, define an internal cavity having a first port and a second port, a first seat and a second seat, and a translatable seal disk. The check valves have an outlet conduit extending from the second port and/or the first seat has a first annular seal bead and a second annular seal bead disposed radially inward of the first annular seal bead with a plurality of ribs extending between the first annular seal bead and the second annular seal bead within the fluid flow path of the first port. The outlet conduit defines an outlet passageway having a restrictor profile that is circular in a transverse profile, and the ribs decrease the flow area of the fluid flow path of the first port by about 10% to about 60%.

Abstract: Engine systems have an air induction system, a turbocharger in fluid communication with an intake manifold, an evacuator defining a Venturi gap with a suction port in fluid communication therewith, a relief valve enclosing a piston and defining an inlet and an outlet in selective fluid communication with one another, and a storage tank of high pressure air in fluid communication with the evacuator. The relief valve has a valve element connected to the piston, and the piston divides the housing into a pressurized chamber in fluid communication with the suction port of the evacuator and a bypass portion in fluid communication with the inlet, which is in fluid communication with the compressed air from the turbocharger, and the outlet, which is in fluid communication with the air induction system or atmosphere. A discharge cone of the evacuator is in fluid communication with atmosphere or the air induction system.

Abstract: An evacuator is disclosed, and includes a body defining a central axis, a converging motive section, a diverging discharge section, at least one suction port, and at least one Venturi gap. The Venturi gap is located between an outlet end of the converging motive section and an inlet end of the diverging discharge section. The evacuator also includes a fin positioned within the motive section of the body. The fin extends in the direction of the central axis.

Abstract: Torsional vibration dampers are disclosed that have a hub having a plate extending radially outward about a shaft-receiving member, a first portion of an inertia member defining a back face and a bore therethrough and having an annular flange concentric about the axis of rotation, a first elastomeric member and a second elastomeric member positioned against opposite sides of the plate, and a second portion of the inertia member fastened to the first portion of the inertia member by one or more fasteners, thereby placing the first and second elastomeric members in compression. The shaft-receiving member of the hub is positioned in the bore with the plate of the hub spaced a distance from an interior surface of the annular flange, and the plate of the hub and the interior surfaces of each of the first and second portions of the inertia member facing the plate define dual common vertices.

Abstract: A variable flow valve assembly is disclosed, and includes a main body, a piston, a position sensor, a controller, a solenoid, and a cover. The main body defines a chamber, an inlet port, an outlet port, and a wall located between the inlet port and the outlet port. The wall defines a metering orifice for selectively allowing a medium to flow from the inlet port to the outlet port. The chamber of the main body includes a pressurized chamber. The piston is moveable within the chamber of the main body in a plurality of partially open positions to vary the amount of medium flowing through the modulation orifice. The piston separates the pressurized chamber from the inlet port. The position sensor determines the position of the piston within the chamber of the main body, and the controller is in signal communication with the position sensor.

Abstract: Check valves, Venturi devices and engines that include the check valves are disclosed. The check valves define an internal cavity having a first port and a second port, a first seat and a second seat, and a translatable seal disk. The first seat is proximate the first port and has a first annular seal bead, and a second annular seal bead radially inward from the first annular seal bead. The seal disk has a first sealing portion seatable against the first annular seal bead and a second sealing portion seatable against the second annular seal bead (both of a first thickness), an intermediate portion between the first and second sealing portions of a second thickness, and a lip portion defining the outer periphery of the seal disk of a third thickness. The second thickness is greater than the first thickness, and the third thickness is less than the first thickness.

Abstract: A turbocharged engine air system is disclosed. The system includes a vacuum consuming device, a turbocharger having a compressor fluidly connected to an intake manifold of an engine, a first check valve located upstream of the compressor, a second check valve located downstream of the compressor and upstream of the intake manifold, and an evacuator. The evacuator includes a converging motive section, a diverging discharge section, at least one suction port, and a Venturi gap located between an outlet end of the converging motive section and an inlet end of the diverging discharge section. The diverging discharge section of the evacuator is fluidly connected to both the first check valve and the second check valve. The suction port is fluidly connected to the vacuum consuming device.

Abstract: A tensioner is disclosed. The tensioner includes an arm, a tong, and a clutch. The arm is rotatable about a first axis in an opposite direction. The arm includes at least one stopping element. The tong is selectively engaged with the at least one stopping element of the arm. The arm is substantially prevented from rotating in the opposite direction if the tong is engaged with the at least one stopping element. The clutch is operatively coupled to the arm. The clutch includes an engaged and a disengaged position. If the clutch is in the engaged position, then the tong is engaged with the at least one stopping element of the arm.

Abstract: Check valves are disclosed and include a housing defining an internal cavity having a first seat and a second seat, and a seal member within the internal cavity translatable between a closed position against the first seat and an open position against the second seat. The second seat has a middle axis transverse to a plane of a longitudinal cross-section of the housing and has a shortest finger positioned to either the left or to the right of the middle axis. The seal member is seatable against the second seat at an angle or in a deflected position against the plurality of fingers, thereby defining a longer distance of travel to reach the closed position for a portion of the check valve disc that is associated with the position of the shortest finger relative to other portions of the check valve disc.