Patents Assigned to Dorner Mfg. Corp.
  • Publication number: 20110114457
    Abstract: An extruded rail for mounting objects along the length of the rail that include an enclosed receiving and containment cavity. The extruded rail includes a receiving and containment cavity that extends from an inner surface of the rail. The receiving and containment cavity includes upper and lower walls and a back wall that define an enclosed containment area. An alignment notch is formed in the generally planar outer surface of the side rail and aligned with the receiving and containment cavity. When an object is to be attached to the rail, an opening is formed in the side rail at the alignment notch. As material is removed from the side rail during formation of the opening, the received material is entrapped within the receiving and containment cavity. Thus, the extruded rail of the disclosure receives and contains material removed during attachment of an object to the rail.
    Type: Application
    Filed: November 11, 2010
    Publication date: May 19, 2011
    Applicant: DORNER MFG. CORP.
    Inventors: Daniel E. Ertel, Scott M. Hall, Michael A. Hosch
  • Patent number: 7874419
    Abstract: A conveyor frame assembly for use with a conveyor belt formed from individual links each joined together at pivot points. The conveyor frame assembly includes a drive assembly that pulls the conveyor belt around a drive roller to transition between the upper and lower runs of the conveyor belt. The drive end includes a support block that encloses the side edges of the conveyor belt as the conveyor belt transitions over the drive sprockets. The side frame members each include a continuous retaining channel having a height greater than the thickness of the conveyor belt. The retaining channels formed on opposite sides of the conveyor frame assembly allow the lower run of the conveyor belt to “tent” by creating an angle between adjacent links of the conveyor belt assembly. The tenting of the lower run of the conveyor belt eliminates catenary sag.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: January 25, 2011
    Assignee: Dorner Mfg. Corp.
    Inventors: Michael A. Hosch, Paul Hau
  • Publication number: 20100230249
    Abstract: A drive sprocket retention system is provided for use in a belt conveyor in which a plurality of drive sprockets are mounted on a rotatable element having an axial keyway formation. The retention system is defined by a key arrangement disposed in the keyway formation of the rotatable element, wherein a recessed portion of a key is received and retained between each drive sprocket and the rotatable element without the need for threaded fasteners. The retention system is movable between a locked position and a release position, wherein the spacing between the drive sprockets is substantially fixed when the retention system is in the locked position, and the drive sprockets are independently movable along the longitudinal length of the rotatable element when the retention system is in the release position.
    Type: Application
    Filed: March 13, 2009
    Publication date: September 16, 2010
    Applicant: Dorner Mfg. Corp.
    Inventor: Daniel E. Ertel
  • Patent number: 7735638
    Abstract: The present disclosure relates to a conveyor frame assembly that includes a pair of spaced side rails joined by one or more cross supports. Each of the side rails includes a dedicated wire channel and self-contained air flow cavity that enhances the functionality of the conveyor frame assembly. The air flow cavity and the wire channel are formed as part of the side rails separate from typical attachment slots that receive T-shaped connectors. The cross supports utilized with the conveyor frame assembly are attached to the side rails by upper and lower connectors that are each accessible from the top of the conveyor frame assembly. Specifically, the cross support includes a center web and laterally offset attachment webs that allow for easy and convenient construction and field modification of the conveyor frame assembly.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: June 15, 2010
    Assignee: Dorner Mfg. Corp.
    Inventors: Paul Hau, Leroy Hundley, Craig Bude, Michael Hosch, Ryan Johnson
  • Patent number: 7681719
    Abstract: A transfer tail assembly for use with a conveyor assembly that creates a reduced radius transition from the upper run to the lower run of a continuous conveyor belt used with the conveyor assembly. The transfer tail assembly includes a stationary nose bar over which the continuous conveyor belt passes at the end of the conveyor assembly. The nose bar is supported at the end of the conveyor assembly by a series of support brackets mounted to a cross support. Each of the support brackets is formed from a wear resistant material and contacts the conveyor belt as the conveyor belt passes around the transfer tail assembly. The nose bar, support brackets and cross support are mounted within the tail assembly without the use of any external connectors and thus require no tooling to assemble and disassemble.
    Type: Grant
    Filed: July 21, 2005
    Date of Patent: March 23, 2010
    Assignee: Dorner Mfg. Corp.
    Inventors: Michael A. Hosch, Scott M. Hall, Daniel E. Ertel
  • Patent number: 7549531
    Abstract: A tip-up tail assembly is provided at the end of a continuous conveyor assembly having a moving conveyor belt. The tip-up tail assembly when moved to a retracted position allows the conveyor assembly to be completely sanitized without removal of the conveyor belt and without need for tools to assemble and disassemble the tail assembly. When sanitation is complete, the tip-up tail assembly is then moved to a horizontal operating position and supported by a pair of locking mechanisms. The locking mechanisms prevent the tip-up tail assembly from going below the horizontal operating position of the conveyor assembly.
    Type: Grant
    Filed: January 5, 2006
    Date of Patent: June 23, 2009
    Assignee: Dorner Mfg. Corp.
    Inventors: Michael A. Hosch, Scott M. Hall, Daniel E. Ertel
  • Publication number: 20090020397
    Abstract: A conveyor frame assembly for use with a conveyor belt formed from individual links each joined together at pivot points. The conveyor frame assembly includes a drive assembly that pulls the conveyor belt around a drive roller to transition between the upper and lower runs of the conveyor belt. The drive end includes a support block that encloses the side edges of the conveyor belt as the conveyor belt transitions over the drive sprockets. The side frame members each include a continuous retaining channel having a height greater than the thickness of the conveyor belt. The retaining channels formed on opposite sides of the conveyor frame assembly allow the lower run of the conveyor belt to “tent” by creating an angle between adjacent links of the conveyor belt assembly. The tenting of the lower run of the conveyor belt eliminates catenary sag.
    Type: Application
    Filed: July 18, 2008
    Publication date: January 22, 2009
    Applicant: DORNER MFG. CORP.
    Inventors: Michael A. Hosch, Paul Hau
  • Publication number: 20080210529
    Abstract: The present disclosure relates to a conveyor frame assembly that includes a pair of spaced side rails joined by one or more cross supports. Each of the side rails includes a dedicated wire channel and self-contained air flow cavity that enhances the functionality of the conveyor frame assembly. The air flow cavity and the wire channel are formed as part of the side rails separate from typical attachment slots that receive T-shaped connectors. The cross supports utilized with the conveyor frame assembly are attached to the side rails by upper and lower connectors that are each accessible from the top of the conveyor frame assembly. Specifically, the cross support includes a center web and laterally offset attachment webs that allow for easy and convenient construction and field modification of the conveyor frame assembly.
    Type: Application
    Filed: February 29, 2008
    Publication date: September 4, 2008
    Applicant: DORNER MFG. CORP.
    Inventors: Paul Hau, Leroy Hundley, Craig Bude, Michael Hosch, Ryan Johnson
  • Patent number: 7383944
    Abstract: A conveyor assembly has a continuous conveyor belt driven between a pair of spaced side frame members by a center drive assembly having a pair of spaced side plates connected to the side frame members. A drive roller arrangement is driven by a drive motor arrangement coupled to the drive roller arrangement to move the conveyor belt. A freely rotatable guide roller arrangement is slidably mounted between the side frame members and the side plates between an operating position in which the conveyor belt passes around the guide roller assembly before engaging the drive roller arrangement, and a cleaning position in which the guide roller arrangement is slidably removable away from the side frame members and the side plates and out of engagement with the conveyor belt.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: June 10, 2008
    Assignee: Dorner Mfg. Corp.
    Inventors: Scott M. Hall, Craig J. Bude
  • Patent number: 7246697
    Abstract: The present invention is a corner section of a conveyor frame assembly that includes removable slide bars and wear strips. The corner section is formed from two side frames of stainless steel joined by multiple stainless steel cross supports. Each of the cross supports is configured to receive a plurality of slide bars formed from a durable plastic material, such as UHMW. The side frames of the corner section also receive a series of support rods positioned to support the lower run of the conveyor belt. Each support rod supports a continuous, lower wear strip and a support puck. The entire corner section can be disassembled and reassembled without the requirement of any external tooling.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: July 24, 2007
    Assignee: Dorner Mfg. Corp.
    Inventors: Michael A. Hosch, Scott M. Hall, Daniel E. Ertel
  • Patent number: 7207435
    Abstract: A locking assembly for use with drive sprockets positioned to drive a conveyor belt supported by a conveyor frame assembly. The locking device includes a main body that extends through each of the drive sprockets positioned along a drive shaft of the conveyor assembly. The locking device includes spaced receiving notches that each receive one of the drive sprockets to maintain a desired spacing between the drive sprockets when the locking device is in its locking position. The locking device is movable to a release position to independently release each of the drive sprockets from the locking device. Once released, each of the drive sprockets are movable along the length of the drive shaft to facilitate cleaning of the conveyor assembly. When the locking device is in its locking position, the combination of the locking device and drive sprockets is movable along the longitudinal length of the drive shaft.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: April 24, 2007
    Assignee: Dorner Mfg. Corp.
    Inventors: Craig A. Bude, Michael A. Hosch, Scott M. Hall, Daniel E. Ertel
  • Patent number: 6971509
    Abstract: A conveyor construction that includes a conveyor frame assembly formed from a pair of spaced side frame members interconnected with each other by spaced cross members. The upper bed of the conveyor frame assembly is formed from individual bed plate strips attached to each of the cross members. The width of the conveyor frame assembly can be modified by the proper selection of the number of bed plate strips. The conveyor frame assembly includes a separate tensioning assembly and tracking adjustment assembly. The tracking adjustment assembly is adjusted separate from the tensioning assembly such that additional tension applied to the conveyor belt does not affect the previously selected tracking adjustment. The conveyor construction includes a center drive unit having only a single drive roller, a guide roller and a tensioning roller. The tensioning roller position is controlled by a pair of spaced tensioning cylinder.
    Type: Grant
    Filed: March 4, 2005
    Date of Patent: December 6, 2005
    Assignee: Dorner Mfg. Corp.
    Inventors: Daniel E. Ertel, Scott M. Hall
  • Patent number: 6910571
    Abstract: A multi-section conveyor roller is engageable with a conveyor belt moveably mounted on a conveyor frame assembly. The roller includes a rotatable mounting hub connected to the conveyor frame assembly, and a plurality of adjacently disposed roller segments fixed to the mounting hub to form belt-engaging, curved outer wall surfaces. The outer wall surfaces are separated by a number of gaps, at least one of the gaps receiving rib structure provided on the conveyor belt for maintaining proper movement of the conveyor belt on the conveyor frame assembly.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: June 28, 2005
    Assignee: Dorner Mfg. Corp.
    Inventor: Daniel E. Ertel
  • Patent number: 6871737
    Abstract: A conveyor construction that includes a conveyor frame assembly formed from a pair of spaced side frame members interconnected with each other by spaced cross members. The upper bed of the conveyor frame assembly is formed from individual bed plate strips attached to each of the cross members. The width of the conveyor frame assembly can be modified by the proper selection of the number of bed plate strips. The conveyor frame assembly includes a separate tensioning assembly and tracking adjustment assembly. The tracking adjustment assembly is adjusted separate from the tensioning assembly such that additional tension applied to the conveyor belt does not affect the previously selected tracking adjustment. The conveyor construction includes a center drive unit having only a single drive roller, a guide roller and a tensioning roller. The tensioning roller position is controlled by a pair of spaced tensioning cylinder.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: March 29, 2005
    Assignee: Dorner Mfg. Corp.
    Inventors: Daniel E. Ertel, Scott M. Hall
  • Patent number: 6685009
    Abstract: A conveyor construction includes a frame having a pair of side members, a belt and a tensioning section mounted for longitudinal extendable and retractable movement relative to the frame for establishing a desired tension on the belt. The tensioning section includes a spindle engaged with the belt and a pair of side plate structures connected to the spindle and located one adjacent each frame side member. A drive member is rotatably mounted relative to the frame and is drivingly engaged with the tensioning section for imparting longitudinal extendable and retractable movement relative to the frame upon rotation of the drive member. A locking device inserts a frictional locking force on the side plate structures relative to the frame side members for selectively fixing the position of the tensioning section relative to the frame.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: February 3, 2004
    Assignee: Dorner Mfg. Corp.
    Inventors: Michael A. Hosch, Scott M. Hall, Daniel E. Ertel
  • Patent number: 6652218
    Abstract: An inductor station for a sortation conveying system is able to accommodate an assortment of substantially rectangular items which in general each have unique dimensions. A worker loads the inductor station with a charge of items each standing upright on edge and side-by-side. The charges are loaded in sequence to a feeder tray, and a programmably controlled feeding assembly feeds the charges along the feeder tray to a loading mechanism. The loading mechanism loads the endmost item from a discharge end of the feeder tray onto a takeaway conveyor. The items are loaded on the takeaway standing upright and on edge. An indexing motion stripping conveyor is used to time the loading of the items onto the takeaway conveyor so that the items are conveyed to an appropriate pocket on the core conveyor for the sortation conveying system.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: November 25, 2003
    Assignee: Dorner Mfg. Corp.
    Inventors: Todd R. Eggebrecht, Jason M. Knas
  • Patent number: 6651801
    Abstract: A transition station for a sortation conveying system for transitioning randomly discharged horizontal articles into a vertically oriented position for stacking. The transition station includes a transition plate having a curved outer surface extending from a generally horizontal first end to a generally vertical second end. The transition plate receives articles discharged from a supply source and directs the article onto an edge surface. A discharge chute is positioned beneath the second end of the transition plate to receive the article after it has been oriented onto an edge surface. The discharged chute directs the received article onto a discharge stacking station. The transition station includes a deflection hood spaced from the transition plate to define a product gap. The deflection hood contacts an article as it is discharge from the supply source and pivots between a first position and a second position to slow the article and direct the article onto the discharge chute.
    Type: Grant
    Filed: July 25, 2002
    Date of Patent: November 25, 2003
    Assignee: Dorner Mfg. Corp.
    Inventor: Mark J. Heckendorf
  • Patent number: 6517308
    Abstract: An inductor station for a sortation conveying system is able to accommodate an assortment of substantially rectangular items which in general each have unique dimensions. A worker loads the inductor station with a charge of items each standing upright on edge and side-by-side. The charges are loaded in sequence to a feeder tray, and a programmably controlled feeding assembly feeds the charges along the feeder tray to a loading mechanism. The loading mechanism loads the endmost item from a discharge end of the feeder tray onto a takeaway conveyor. The items are loaded on the takeaway standing upright and on edge. An indexing motion stripping conveyor is used to time the loading of the items onto the takeaway conveyor so that the items are conveyed to an appropriate pocket on the core conveyor for the sortation conveying system.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: February 11, 2003
    Assignee: Dorner Mfg. Corp.
    Inventors: Todd R. Eggebrecht, Jason M. Knas
  • Patent number: 6422382
    Abstract: A conveyor construction including a conveyor frame formed from a pair of side frame members interconnected with each other by at least one bed plate. Each side frame member includes a slot-type engagement structure that extends throughout the entire length of the side frame member. The slot-type engagement structure is capable of receiving threaded fasteners such that the bed plate can be selectively positioned along the length of the side frame members. The rotatable spindles mounted to movable head plates at each end of the conveyor frame are secured to internal bearings by an endwise engagement structure.
    Type: Grant
    Filed: September 1, 2000
    Date of Patent: July 23, 2002
    Assignee: Dorner Mfg. Corp.
    Inventors: Daniel E. Ertel, Scott M. Hall, Michael A. Hosch
  • Patent number: 6419782
    Abstract: An automatic label printing and application system applies a custom label at a dynamically determined location on articles being moved along a conveyer. The system includes a bar code scanning system, preferably a group of bar code scanners each arranged to read at an assigned elevation above the conveyer belt. This configuration allows the system controller to generally determine the vertical height of pre-printed bar code on the article. The system uses photoelectric sensors to detect articles being moved along the conveyer, as well as an encoder and bar code scanning data to determine the horizontal position of the pre-printed bar code on the surface of the article. In this manner, the system dynamically determines both the vertical and horizontal position of the pre-printed bar code on the surface of the article.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: July 16, 2002
    Assignee: Dorner Mfg. Corp.
    Inventors: David A. Johnson, Robert J. Chmielewski, James V. Lysaught