Abstract: An automate card package mailer for preparing card packages (60) composed of one or more cards(50) attached to matching carrier forms (33) for mailing has a carrier folding apparatus that is programmable to fold the carriers into different configurations including Z-fold, C-fold, bi-fold and no-fold, has a controller (42) that controls the movement of carriers by different amounts relative to a first folding arm to achieve different first folds, folds the carriers by pushing the fold location on the surface of the carriers into the nib of a first pair of folding pinch rollers with a first pivotally mounted folding arm after guiding the carrier with a slanted guide and an arcuate guide to the desired position beneath the folding arm, makes a second fold with a second pivotally mounted arm that pushes another fold location on a carrier into the nib of a second pair of rotating pinch rollers while a holding member holds a folded section upright in a well.

Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders (86A, 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. The embossed characters and encoding read from the card are compared with the stored card data to verify accuracy and are compared to coding on the carrier form (26A, 26B) to determine if there is a match. A code on the carrier is also compared to stored carrier data and to the cards provided for insertion and are rejected without cards if incorrectly prepared.

Abstract: A card package production system (100) for producing card packages (115) composed of cards (128) attached to carriers (113) has an adhesive label attachment station (358, FIG. 34) with a heating platen (361) having a width for heating at least two labels (148) simultaneously that are passed over the platen (361) and a labeler downstream from the heating platen (361) with a pressing member (372) for pressing the heated adhesive label (128) against a card (128) at an attachment position. The heating platen (361) heats only an intermediate section of the adhesive to activate the adhesive and leaves end portions of the label relatively unheated and unactivated to facilitate subsequent removal of the label (148) from the card (128).

Abstract: A card package production system (30) for producing card packages each with at least one card (48) bearing card information at a plurality of different card information locations on the card (48) with a card multireader (54) having an elongate card track (52) with a succession of reading stations located along the track (52) with readers for respectively reading the card information at the different locations on the card (48) with means for simultaneously sliding a plurality of the cards (48) along the track (52) in seriatim relationship through the succession of reading stations of the multireader 54 for simultaneous reading of the card information at the different locations on the cards (48) by the multireader (54).

Abstract: A card package production system (100) for producing card packages (115) composed of printed paper carriers (113) with matching cards (128) attached to the carriers (113) selectively outputs the card packages through a card package multi-directional distribution module (136) having a carrier transport with a primary carrier transport path extending between a package inlet (262) and a primary package outlet (144) for transporting the card packages along the primary carrier transport path. A movable stacker gate assembly (214, FIG. 7) mounted for movement between a stacking position (FIG. 26). In the stacker position, the card packages are inserted laterally through a laterally facing inlet (145) of a stacker (146) in two stages with successive pairs of card packages (115, 115′) being kept in an interleaved state.

Abstract: A smart card verification insertion system (10) for inserting smart cards (30) into corresponding carriers (50) only after verifying the card data read with a mag stripe reader (72), an embossed character reader (74), an IC chip reader (64), and a first bar code reader (68) and a back bar code reader (70) and data encoded on the printed carrier read with a carrier reader (106) correspond to one another and also correspond to account data stored in a smart card account data memory (67). If it is determined that the card has been incorrectly prepared, an incorrect card reject mechanism (96) is actuated by a verification controller (66) in response to the mismatch. Similarly, if the data read by the carrier reader (106) does not match the data read from the card or retrieved from the smart card account data memory (67), a mismatch card reject mechanism (110) is actuated.

Abstract: A printing assembly (10) having a printer (30) and a single sheet transport mechanism (22) for automatically transporting discrete sheets seriatim from within a tray held in a tray receptacle (32) to the printer and a discrete sheet load enhancement apparatus with a holder (24) of an auxiliary supply of printable stock (18), a removable open tray (20) with a feed opening (40) accessible for receipt of discrete sheets (14) of printable stock fed within the feed opening while releasably mounted within the tray receptacle and a continuous discrete sheet feeder and producer (16) for automatically feeding the sheets (14) seriatim from the separate supply of printable stock (18) through the feed opening (40) into the removable open tray (20).

Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. The embossed characters and encoding read from the card are compared with the stored card data to verify accuracy and are compared to coding on the carrier form (26A, 26B) to determine if there is a match. A code on the carrier is also compared to stored carrier data and to the cards provided for insertion and are rejected without cards if incorrectly prepared.

Abstract: A card insertion system (10) and method in which a free standing inserter module (12) for inserting cards into carriers has a carrier inlet (14) at a preselected elevation (14') for selectively, alternatively interfacing with, and receiving carrier forms (15) from, a free standing in-line carrier form printer module (20) with a carrier form outlet (22) at the preselected elevation (22') to feed in-line carrier forms to the printer inlet when the burster module (32) and printer module (20) are positioned in relative cooperate adjacent alignment and in which a free standing burster (32) for separating preprinted continuous carrier form stock into bursted separate carriers with a bursted carrier form outlet (38) at a preselected elevation (38') substantially the same as that of the carrier inlet (14) of the inserter (12) to enable direct insertion of the preprinted forms ejected from the burster outlet (38) into the carrier inlet (14) of the inserter module (12) when the inserter module (12) and printer module (

Abstract: Card carrying mailing forms (10, 80) with a planar resilient body of paper (12, 82) having fold lines (14, 16 and 84, 86) equally dividing the body (12, 82) into a leading end section (18, 88), a middle section (20, 90) and a lagging end section (22, 92). In one embodiment of the carrier form (10) ears (66) are opened by bending the planar body (12) to receive cards held within a pair of corner pockets (38, 40) by a flap (50) cut from the middle section (20) of the body (12) which also is moved to an operative position by bending the body (12). In another embodiment of the carrier form (80), pockets (98, 100) are made from rectilinear cuts to enable opening of the pockets (98, 100) by means of a roller and the cards (30) are held in the pockets by folding the lagging end section (88) over the middle section (90) adjacent the edge (102) of the card (30).

Abstract: A printing assembly (10) having a printer (30) and a single sheet transport mechanism (22) for automatically transporting discrete sheets seriatim from within a tray held in a tray receptacle (32) to the printer and a discrete sheet load enhancement apparatus with a holder (24) of an auxiliary supply of printable stock (18), a removable open tray (20) with a feed opening (40) accessible for receipt of discrete sheets (14) of printable stock fed within the feed opening while releasably mounted within the tray receptacle and a continuous discrete sheet feeder and producer (16) for automatically feeding the sheets (14) seriatim from the separate supply of printable stock (18) through the feed opening (40) into the removable open tray (20).

Abstract: A single sheet printer (21) is adapted to receive continuous carrier forms for printing by a burster module (16) for separating continuous printable stock (24) into separate bursted sheets which are fed to the printer transport mechanism (12) in lieu of the single sheet storage module (24).

Abstract: An embossed card package production system (10) with a printer (48) supplied with a plurality of interconnected card carrier forms (26) for receipt of corresponding cards (30) inserted into the carriers at a card inserting apparatus (24) to form card packages, a form bursting apparatus (36) having a cutting member (240) with a cutting portion tautly extending between and partially wrapped about a pair of rotary members (242) and (244), a drive motor (248) interconnected with a chain linkage (250) for moving the cutting member (240) across preweakened lines (252) through and across end ones (26A) of the interconnected card carrier forms (26) to separate individual card carrier forms (26A) from the interconnected card carrier forms, a code sensor (38) mounted to an elongate sliding bar (290) for reading machine readable indicia (231) printed on the body of the carrier form (26) in back and forth directions opposite directions across the end ones (26A) of the interconnected carrier forms (26) as the forms are se

Abstract: A card package production system (20) for producing card packages (22) with cards (26) mounted to bifold carrier forms (24) with a pair of parallel, spaced, preweakened fold lines (33) and (34) dividing the body (32) of the carrier forms into leading end (35), middle (36) and lagging end (37) sections, a card carrier form folding apparatus (30) having a stop member (46) located extending downwardly into a blocking position along a folding path (44), a plurality of rollers (38)(39) and (40) for moving the carrier forms (24) along the folding path (44) and into the stop member (46) to buckle the leading end (35) and middle section (36) away from the folding path (44), a pushing member (56) driven by an electric motor (57) engaging the lagging end section (37) to push the carrier form (24) along the folding path (44) to pivotally swing the stop member (46) to a nonblocking position enabling the middle section (36) to fall back against the lagging section (37) folding the carrier (24) along fold lines (33) and (3

Abstract: An embossed card package production system (10) with a printer (48) supplied with a plurality of interconnected card carrier forms (26) for receipt of corresponding cards (30) inserted into the carriers at a card inserting apparatus (24) to form card packages, a form bursting apparatus (36) having a cutting member (240) with a cutting portion tautly extending between and partially wrapped about a pair of rotary members (242) and (244), a drive motor (248) interconnected with a chain linkage (250) for moving the cutting member (240) across preweakened lines (252) through and across end ones (26A) of the interconnected card carrier forms (26) to separate individual card carrier forms (26A) from the interconnected card carrier forms, a code sensor (38) mounted to an elongate sliding bar (290) for reading machine readable indicia (231) printed on the body of the carrier form (26) in back and forth directions opposite directions across the end ones (26A) of the interconnected carrier forms (26) as the forms are se

Abstract: A card package production system (10) with interchangeable inserters (24A, 24B) and carrier folders (86A, 86B) to enable use of forms (26A, 26B) of different types verifies the carriers (30) if they are properly produced and rejects them if they are not prior to the attachment to a carrier. A card carrier (26A) has a pair of corner pockets (31) and a flap (33) in which a card (30) is inserted. The corner pockets (31) are opened by bending the carrier form over an arcuate member (170).

Abstract: A card counter (10) prints card inventory information locally and communicates with a remote computer (43) for permanent storage and retrieval of inventory information. A microprocessor controller detects a counting error in response to the actual count failing to match a preset count, failing to match a precount information machine read from a machine readable precount label (130) attached to the cards (18), in the event of a phrase error from a pair of parallel scanning card sensor circuits (58, 59) or if the final counts of the two card sensor circuits (58, 59) do not match. In the event of detection of a counting error, an error indication is provided and entry of the count into an accumulator memory is inhibited. The present number is entered into memory by selectively entering an actual count into the preset memory. A pair of separate accumulators are provided for concurrently accumulating totals of two different groups of cards (18).

Abstract: A card counter (10) prints card inventory information locally and communicates with a remote computer (43) for permanent storage and retrieval of inventory information. A microprocessor controller detects a counting error in response to the actual count failing to match a preset count, failing to match a precount information machine read from a machine readable precount label (130) attached to the cards (18), in the event of a phase error from a pair of parallel scanning card sensor circuits (58, 59) or if the final counts of the two card sensor circuits (58, 59) do not match. In the event of detection of a counting error, an error indication is provided and entry of the count into an accumulator memory is inhibited. The preset number is entered into memory by selectively entering an actual count into the preset memory. A pair of separate accumulators are provided for concurrently accumulating totals of two different groups of cards (18).