Patents Assigned to EBERSPÄCHER CATEM GMBH & CO. KG
  • Patent number: 11964539
    Abstract: A control device is disclosed for an electric heating device with a PTC element as an auxiliary heater in a motor vehicle. The control device has a control housing in which a printed circuit board, equipped with at least one power switch is provided. The power switch is applied against a cooling surface in a heat-conducting manner under pretension via an elastic pretensioning element. The pretensioning element is formed from an elongated piece of a soft-elastic plastic part extruded with at least one through-opening. Also disclosed is an electric heating device having such a control device.
    Type: Grant
    Filed: June 18, 2021
    Date of Patent: April 23, 2024
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kai-Fabian Bürkle, Kurt Walz
  • Patent number: 11965675
    Abstract: An electric heating device includes at least two hollow profile elements which form a fluid channel for a fluid to be heated and, opposite the fluid channel, a heating chamber which is bounded by opposite contact surfaces against which at least one PTC element abuts in a heat-conducting manner. A scalable and easier to assemble electric heating device is achieved by connecting the hollow profile elements to one another by complementary form-fit segments.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: April 23, 2024
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer
  • Patent number: 11943846
    Abstract: A method for the production of a heat-generating element includes placing in which at least two electrical conductor elements, provided with through holes, onto a film provided with an adhesive mass, pressing the conductor elements against the films such that the mass is forced into the through holes. At least one PTC element is subsequently placed onto one of the conductor elements, and then the other of the conductor elements, together with the film adhering thereto, is placed opposite to the one of the conductor elements onto the PTC element. The invention further relates to a heat-generating element with a PTC element and electrical conductor elements connected thereto in an electrically conductive manner for energizing the PTC element with a different polarity and an electrical insulation that is provided on the outer side thereof with a film and an adhesive mass applied thereto.
    Type: Grant
    Filed: June 18, 2020
    Date of Patent: March 26, 2024
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer
  • Patent number: 11913676
    Abstract: A PTC heating element has a casing that joins as a unit at least one PTC element, conductor paths electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner against the PTC element. The PTC heating element also has contact strips which project over itself and which are electrically conductively connected to the conductor paths for energizing the PTC element with different polarities. The casing forms a receptacle space that receives the PTC element, the conductor paths, and the insulating layers. In order to improve heat decoupling from the PTC element, the receptacle, in a cross-sectional view, is defined by two oppositely disposed inner surfaces covering the PTC element and concave cavities, adjoining the inner surfaces and forming the longitudinal edges of the casing, the diameter of which is greater than the distance between the inner surfaces. The electric heating device has at least one PTC heating element arranged in a circulation chamber.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: February 27, 2024
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer, Rüdiger Freitag
  • Patent number: 11912106
    Abstract: An electric heating device, in particular for a motor vehicle, includes a housing which has an inlet and outlet opening for a medium to be heated and which encloses a layered structure. The layered stricture comprises at least one PTC element which is electrically conductively connected to conducting elements leading to connections of different polarity, and heat-emitting elements that are conductively connected on both sides to the PTC element. In order to provide improved heat dissipation, the heat-emitting elements include a panel element that is provided with perforations and that is made of a heat-conducting material.
    Type: Grant
    Filed: December 3, 2019
    Date of Patent: February 27, 2024
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Patrick Kachelhoffer
  • Patent number: 11856658
    Abstract: An electric heating device comprised a housing having a partition wall, which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element protrudes as a heating rib in the direction toward the heating chamber. The PTC heating device comprises at least one PTC element and conductor tracks that are electrically connected in the connection chamber for energizing the PTC element with different polarities and that are connected to the PTC element in an electrically conductive manner. The heating chamber, in a top view onto the partition wall, has a substantially rectangular base area. The PTC heating devices are arranged obliquely relative to the base area for a more compact configuration of the electric heating device.
    Type: Grant
    Filed: August 5, 2020
    Date of Patent: December 26, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Michael Niederer, Stefan Plewnia, Ahmad Asafi, Kai-Fabian Bürkle
  • Patent number: 11737174
    Abstract: A PTC heating element for an electric heating device includes frame which is made of electrically non-conductive material and which encloses at least one PTC element, conductor tracks electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner, against an oppositely disposed main side surface of the PTC element. The frame has contact strips which project over itself and which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities. In order to provide an electrically well-insulated PTC heating element allows good heat coupling, s a film respectively covers the outer surfaces of the insulating layers. A corresponding PTC heating element may be provided in a circulation chamber of the electric heating device.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: August 22, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Ahmad Asafi
  • Patent number: 11723119
    Abstract: An electric heating device includes a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one receiving pocket, protruding into the heating chamber as a heating rib tapering towards its lower, closed end protrudes. A PTC heating element includes at least one PTC element and conductor tracks for energizing the PTC element with different polarities. The conductor tracks are electrically conductively connected to the PTC element and are electrically connected in the connection chamber. A pressure element is received which holds heat extraction surfaces of the PTC element abutted against oppositely disposed inner surfaces of the receiving pocket. The pressure element includes a sheet metal strip which, by punching and bending, forms spring segments protruding from the plane of the sheet metal strip.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: August 8, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer, Patrick Kachelhoffer
  • Patent number: 11686502
    Abstract: A heat-generating element for an electric heating device includes a heating element casing which comprises a casing element formed from a ceramic material and a casing mating element formed from a ceramic material. The two casing elements bear against each other in a sealing manner and enclose, in a sealing manner between each other, a PTC element and conductor tracks. The conductor tracks bear, in an electrically conductive manner, against the PTC element and are assigned different polarities for energizing the PTC element. The heating element casing carries contact strips connected in an electrically conductive manner to the associated conductor tracks. At least one of the conductor tracks is formed by an electrically conductive element which is provided with through holes and which, in a height direction of the conductor track, comprises discrete points of support that bear against the PTC element and one of casing element and casing mating element.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: June 27, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Patrick Kachelhoffer, Kurt Walz
  • Patent number: 11678408
    Abstract: A PTC heating element comprises at least one PTC element and two conductor paths which are assigned to different polarities and which are electrically conductively connected to the PTC element and are provided with connection elements for the electrical connection of the PTC element. The PTC heating element has improved heat discharge due to the provision of an electromagnetic shielding which is formed from a fluid-permeable metal structure and which surrounds the PTC element and the conductor paths.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: June 13, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Patrick Kachelhoffer, Sascha Barner
  • Patent number: 11619422
    Abstract: An electric heating device includes a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one receiving pocket protrudes into the heating chamber as a heating rib. A PTC heating device with at least one PTC element and conductor tracks for energizing the PTC element with different polarities, which are electrically conductively connected to the latter and which are electrically connected in the connection chamber, are received in the housing. The PTC element and at least one of the conductor tracks are received in a heater casing. The heater casing is pressed into the receiving pocket subject to plastic deformation of the heater casing and/or the receiving pocket.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: April 4, 2023
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Daniil Salahub, Patrick Kachelhoffer
  • Patent number: 11516885
    Abstract: An electric heating device comprises a housing with a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element with a heater casing protrudes in the direction toward the heating chamber. The at least one PTC element and conductor tracks are supported in the heater casing in an insulated manner. The heater casing is sealed against the partition wall by way of a seal arranged in a receptacle of the partition wall circumferentially surrounding the heater casing. A press ring is arranged in the receptacle and surrounds the heater casing circumferentially, securing the seal in the receptacle. A method of forming such an electric heating device also is disclosed.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: November 29, 2022
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer
  • Patent number: 11473548
    Abstract: An electrical load resistance includes a housing having at least one U-shaped receiving pocket, in which at least one PTC heating element is accommodated. The PTC heating element includes at least one PTC element and at least one contact plate electrically conductively connected to the PTC element for energizing the PTC element. The contact plate has a terminal lug for plug contacting the PTC element, and the PTC heating element abuts at least on opposite main side surfaces of the receiving pocket in a heat-conducting manner and projects beyond the terminal lug of the receiving pocket. The housing of the electrical load resistance is closed, and thus has no inlet or outlet openings for a medium to be heated.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: October 18, 2022
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Patrick Kachelhoffer, Kurt Walz, Christof Lausser, Markus Stollhof
  • Patent number: 11432374
    Abstract: A PTC heating device exhibits a good degree of efficiency while providing good electrical insulation of the device's PTC element. The insulation of the PTC heating device comprises a film and a layer that is bonded to the film and made of brown compact which comprises non-sintered ceramic particles. Also disclosed is a method in which ceramic particles are provided with a binding agent, and the mass thus produced is applied in a planar manner onto a film and bonded to the film. The multilayer insulation thus produced is placed around the PTC element and the conductor tracks, and the binding agent is subsequently removed, at least in part.
    Type: Grant
    Filed: April 26, 2021
    Date of Patent: August 30, 2022
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Tobias Semmler
  • Patent number: 11395375
    Abstract: An electric heating device includes a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one receiving pocket protrudes into the heating chamber as a heating rib that may taper towards its lower closed end. A PTC heating element is received in the receiving pocket. The PTC element includes at least one PTC element and conductor tracks which energize the PTC element with different polarities which are electrically conductively connected to the PTC element, and which are electrically connected in the connection chamber. A pressure element also is received in the receiving pocket. Heat extraction surfaces of the PTC element are held in the receiving pocket abutting against oppositely disposed inner surfaces of the receiving pocket. The pressure element has at least one cambered surface segment projecting toward the inner surface or toward the PTC element.
    Type: Grant
    Filed: October 21, 2020
    Date of Patent: July 19, 2022
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventor: Daniil Salahub
  • Patent number: 11395376
    Abstract: A PTC heating device for introduction into a receiving pocket of an electric heating device includes at least one PTC element, a conductor track that is electrically connected to the PTC element, and insulating layers that are abutted in a thermally conductive manner against the PTC element. A frame-shaped casing joins the at least one PTC element, the conductor track, and the insulating layers as a unit. The frame-shaped casing has a leading frame member with elastic guide tabs which, in an initial assembly state, project on oppositely disposed sides of the frame-shaped casing over the heat-emitting open surface respectively associated with them, which are inclined obliquely from the leading frame member in a direction of the open surface, and which are elastically pivotable. During heating device assembly, the PTC heating device is centered and guided by the elastic guide tabs when introduced into a heating rib of a heating chamber.
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: July 19, 2022
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Michael Niederer, Rüdiger Freitag
  • Patent number: 11171435
    Abstract: A cable bushing is disclosed for placement into a control housing surrounding a printed circuit board. The cable bushing includes a bushing housing comprising a locating surface, fastening means for fastening the bushing housing to the control housing, and retainers for at least two cables which are to be electrically connected to the printed circuit board. To facilitate the assembly of the cable bushing, the cable bushing housing is provided with contact elements that protrude from its front face, that are embodied to be adapted for plug contacting the printed circuit board, and that are electrically connected to the associated cables within the bushing housing. Also disclosed is the combination of a control housing and cable bushing and a printed circuit board housed in the control housing.
    Type: Grant
    Filed: April 3, 2020
    Date of Patent: November 9, 2021
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Tobias Inclán Garcia, Nils Deuschel, Thomas Gschwind, Timo Wambsganss
  • Patent number: 11105532
    Abstract: An electric heating includes a housing having a partition wall which separates a connection chamber from a heating chamber for dissipating heat and from which at least one receiving pocket, protruding into the heating chamber as a heating rib, preferably tapering towards its lower and closed end, protrudes. A PTC heating element, including at least one PTC element and conductor tracks for energizing the PTC element with different polarities, is accommodated in the housing with the conductor tracks being electrically conductively connected to the PTC heating element and being are electrically connected in the connection chamber. A pressure element is received in the housing and holds heat extraction surfaces of the PTC element abutted against oppositely disposed inner surfaces of the receiving pocket.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: August 31, 2021
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Patrick Kachelhoffer, Kurt Walz
  • Patent number: 11092358
    Abstract: An electrical heating device for a motor vehicle has a housing which encloses a circulation chamber, The housing has inlet and outlet openings for a medium to be heated which communicate with the circulation chamber. An electrically insulated PTC element projects into the circulation chamber and is electrically conductively connected to conductor elements leading to connections of different polarity, The housing forms a connection chamber in which the connections to the PTC element are electrically connected. The connection chamber and the circulation chamber are separated from one another and are sealed against each other. A flat tube is curved in a U-shape for a good heat discharge. The flat tube has opposite legs which each contain at least one PCT element and against which rests at least one heat-emitting element which is exposed in the circulation chamber.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: August 17, 2021
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventor: Rüdiger Freitag
  • Patent number: 11035589
    Abstract: An electric heating device includes a casing that forms inlet and outlet openings for the fluid to be heated and a circulation chamber as well as a connection chamber separated from the circulation chamber by way of a partition wall. A heat-emitting surface of a PTC heating element is exposed in the circulation chamber and is coupled in a heat-conductive manner to a PTC element. The PTC element is in electrically conductive contact, which via electrical conductor tracks with different polarities that are electrically connected in the connection chamber. The casing is a plastic casing provided with a shielding.
    Type: Grant
    Filed: December 6, 2017
    Date of Patent: June 15, 2021
    Assignee: Eberspächer catem GmbH & Co. KG
    Inventors: Franz Bohlender, Andreas Schwarzer, Michael Niederer