Abstract: A plastic pallet assembly is formed from plastic lumber by melting sections of runners and cross members and contacting them to join said runners and said cross members to form a pallet. A machine having an assembly table, cross members for supporting and moving pallet runners in a vertical direction, a support table for a pallet cross member, hot plates moveable in a vertical direction and in a horizontal direction for insertion between the runners and the cross member, and a force bar moveable in a vertical direction for applying a force to the runners, hot plates and cross member.

Abstract: A welding arrangement (10) consists of first and second parts to be welded (4a, 4b) with a portion of the first part and a portion of the second part juxtaposed to form a weld zone (8a, 8b). An electrically-conductive sheet (2) with a higher melting temperature than a melting temperature of the first part (4a) and a melting temperature of the second part (4b) is placed over the weld zone (8a, 8b). A first electrode (12) is placed in contact with the electrically conductive sheet material (2) and a second electrode (14) is positioned and aligned with the first electrode (12) to heat conducively the weld zone (8a, 8b) with an electrical current. For the butt weld configuration (10), a second electrically conductive sheet (6) is placed between the second electrode (14) and the weld zone (8a, 8b).

Abstract: A joining method directs polychromate, non-coherent electromagnetic radiation (14) through a radiation transmitting material (16) to an absorbing material (18) that absorbs the radiation with the generation of heat. The heat is used to heat a bond line (20) formed from the transmitting material (16) and a substrate (18) sufficiently to bond the transmitting material (16) and substrate (18). A radiation filter (22) of the same material as the transmitting material is used to reduce effectively unwanted absorption (and heat) in the transmitting material (16). Radiation focusing, masking, transmitting plastic cooling, bond line component drying, double pass welding, and additional bond line pressure are used to improve the bond of the resulting manufacture. A moving double radiation source units improves welding speed at least 5-6 times that of a moving single radiation source unit.

Abstract: A plastic joining method directs polychromate, non-coherent electromagnetic radiation through a transmitting plastic to an absorbing material that absorbs the radiation with the generation of heat. The heat is used to heat a bond line formed from the transmitting plastic and a substrate sufficiently to bond the transmitting plastic and substrate. A radiation filter of the same material as the transmitting plastic is used to reduce effectively unwanted absorption (and heat) in the transmitting plastic. Radiation focusing, masking, transmitting plastic cooling, bond line component drying, double pass welding, and additional bond line pressure are used to improve the bond of the resulting manufacture.

Abstract: An easy to apply flux for increasing the penetration of gas tungsten arc welding of stainless steel substantially independent of flux thickness and variations in composition from heat to heat of stainless steel includes a flux consisting of reagent or laboratory grade TiO or TiO.sub.2 (about 50%), Cr.sub.2 O.sub.3 (about 40%), and SiO.sub.2 (about 10%) in a liquid carrier, preferably of methyl ethyl ketone. The flux is easy to apply, increases penetration of the weld, decreases bead width, and increases weld cross sectional area.

Abstract: Conventional infrared, spot reflector lamps are modified by removing portions of the reflector to form reflector edges and then placing the reflector edges next to each other to form an array of lamps with a wide variety of configurations. The combined lamps are particularly effective when the filaments of each lamp are oriented in the same direction as that of a desired heating line. Maximum energy flux density is achieved by positioning the lamps at a distance of about twice the focal length of the uncut, spot-focused lamps. By removing segments from the reflectors to form edges that define planes that are parallel to or intersect with each other, various shaped reflectors are formed that are used to assemble arrays that provide uniform heating lines of various shapes.

Abstract: A process for obtaining long, continuous, thermoplastic welds on large structures. A series of tabs are used in pairs and especially in alternating, overlapping pairs to obtain resistance heating of a strip material placed in the bond line. The resistance of the tabs is less than that of the strip material. Conducting braid-tubes afford continuous welding when the bond line is curved. Alternatively, an electromagnetic field is used to take advantage of the induction heating. A wide susceptor is used to weld a current conducting substrate while avoiding bulk heating of the substrate. The unexpected property of current-conducting braid-tube susceptors, in which induction heating takes place at the center rather than at the edges of a flattened braid-tube susceptor, is used to obtain long continuous curved welds.

Abstract: An automatic corrosion measurement system and method enables rapid measurement and evaluation of corrosion on significant portions of straight and curved pipe sections and other surfaces from several square inches to several square feet, using a laser instrument which projects laser light across a scan area which includes corrosion, and detects reflected laser light therefrom. A positioning mechanism advances the laser instrument along the surface to permit evaluation of a large area, and a processor controls both the operation of the laser instrument and positioning mechanism. Automatic processing by the processor converts surface condition signals into readily usable output in the form of displays, printouts or maps, for immediate use.

Abstract: A process for obtaining long, continuous, thermoplastic welds on large structures. A series of tabs are used in pairs and especially in alternating, overlapping pairs to obtain resistance heating of a strip material placed in the bond line. The resistance of the tabs is less than that of the strip material. Conducting braid-tubes afford continuous welding when the bond line is curved. Alternatively, an electromagnetic field is used to take advantage of the induction heating. A wide susceptor is used to weld a current conducting substrate while avoiding bulk heating of the substrate. The unexpected property of current-conducting braid-tube susceptors, in which induction heating takes place at the center rather than at the edges of a flattened braid-tube susceptor, is used to obtain long continuous curved welds.

Abstract: A portable personal computer that utilizes a combination of an open ended card cage and a passive backplane with a double-sided staggered array of connectors that allows for the horizontal placement of a large number of computer circuit boards in a low profile design as well as allowing easy access to the circuit boards for repair and replacement The open ended cage design also affords adequate cooling of the circuit components in the confines of a portable case. By hinging the card cage to the portable case, increased accessibility to the circuit boards is afforded. A welding data acquisition and control system embodiment is described that utilizes the portable computer for the acquisition of welding data for use in either operator or automated welding control. The system is capable of utilizing a wide range of welding programs for a wide rang of welding processes.