Abstract: The present invention relates to apparatus, systems, and methods of managing large quantities of low-grade waste heat energy by generating excess electrical power via an ORC process driven by the removal and recovery of waste heat under favorable operating conditions, and utilizing the same apparatus to provide waste heat removal via a refrigeration process that consumes electrical power when environmental conditions do not permit operation in the ORC mode. The mode of operation of the system is principally determined by the thermal energy of the waste heat stream and the availability, or lack thereof, of adequate cooling resources. Such resources are often subject to local environmental conditions, particularly ambient temperature which varies on a diurnal and annual basis.

Abstract: Systems and methods are provided for the recovery mechanical power from heat energy sources using a common working fluid comprising, in some embodiments, an organic refrigerant flowing through multiple heat exchangers and expanders. The distribution of heat energy from the source may be portioned, distributed, and communicated to each of the heat exchangers so as to permit utilization of up to all available heat energy. In some embodiments, the system utilizes up to and including all of the available heat energy from the source. The expanders may be operatively coupled to one or more generators that convert the mechanical energy of the expansion process into electrical energy, or the mechanical energy may be communicated to other devices to perform work.

Abstract: Apparatus, systems and methods are provided for the improved use of waste heat recovery systems which utilize the organic Rankine cycle (ORC) to generate mechanical and/or electric power from heat sources generating power from biofuel such as biogas produced during the anaerobic digestion process. Waste heat energy obtained from heat source(s) is provided to one or more ORC system(s) which may be operatively coupled to electric generator(s). A heat coupling subsystem provides the requisite condensation of ORC working fluid by transferring heat from ORC working fluid to another process or system, such as anaerobic digester tank(s), to provide heat energy that enhances the production of fuel for the prime mover(s) without requiring the consumption of additional energy for that purpose.

Abstract: An apparatus and method is disclosed wherein mechanical power is returned to a prime mover producing waste heat. The apparatus includes a working fluid configured to receive thermal energy from the waste heat, a collector to hold the working fluid, an evaporator fluidly coupled to the working fluid collector for transferring the waste heat to the working fluid to change the working fluid to vaporized working fluid, a feed pump to cause the working fluid to flow between the working fluid collector and the evaporator, an expander fluidly coupled to the evaporator to receive the heated working fluid to create rotational mechanical power, and a condenser to cool the expanded working fluid. The expander is mechanically associated with the prime mover directly or via a clutch.

Abstract: Gas Pressure Reduction Generator (GPRG) systems and methods for implementing a GPRG system are provided, where the GPRG systems comprise a gas inlet configured to receive a pressurized gas flow, at least one expander in gas flow receiving communication with the gas inlet wherein the expander is operable to convert the pressurized gas flow into mechanical energy and a depressurized gas flow, and a generator configured to convert the mechanical energy into electrical energy.

Abstract: The present invention relates to apparatus, systems, and methods of managing large quantities of low-grade waste heat energy by 1) generating excess electric power via an ORC process driven by the removal and recovery of waste heat under favorable operating conditions, and 2) utilizing the same apparatus to provide waste heat removal via a refrigeration process that consumes electric power when environmental conditions do not permit operation in the ORC mode. The mode of operation of the system is principally determined by the thermal energy of the waste heat stream and the availability, or lack thereof, of adequate cooling resources. Such resources are often subject to local environmental conditions, particularly ambient temperature which varies on a diurnal and annual basis.

Abstract: Systems and methods are provided for the use of systems that recover mechanical power from waste heat energy using multiple working expanders with a common working fluid. The system accepts waste heat energy at different temperatures and utilizes a single closed-loop circuit of organic refrigerant flowing through all expanders in the system where the distribution of heat energy to each of the expanders allocated to permit utilization of up to all available heat energy. In some embodiments, the system maximizes the output of the waste heat energy recovery process. The expanders can be operatively coupled to one or more generators that convert the mechanical energy of the expansion process into electrical energy.

Abstract: Apparatus, systems and methods are provided for the use of multiple organic Rankine cycle (ORC) systems that generate mechanical and/or electric power from multiple co-located waste heat flows using a specially configured system of multiple expanders operating at multiple temperatures and/or multiple pressures (“MP”) utilizing a common working fluid. The multiple ORC cycle system accepts waste heat energy at different temperatures and utilizes a single closed-loop cycle of organic refrigerant flowing through all expanders in the system, where the distribution of heat energy to each of the expanders allocated to permit utilization of up to all available heat energy, In some embodiments, the multiple ORC system maximizes the output of the waste energy recovery process. The expanders can be operatively coupled to one or more generators that convert the mechanical energy of the expansion process into electrical energy.

Abstract: Apparatus, systems and methods are provided for the improved use of waste heat recovery systems which utilize the organic Rankine cycle (ORC) to generate mechanical and/or electric power from waste heat of large industrial machines (prime movers) generating power from biofuel such as biogas produced during the anaerobic digestion process. Waste heat energy obtained from prime mover(s) is provided to one or more ORC system(s) which are operatively coupled to separate electrical generator(s). The ORC system includes a heat coupling subsystem which provides the requisite condensation of ORC working fluid by transferring heat from ORC working fluid to another process or system, such as anaerobic digester tank(s), to provide heat energy that enhances the production of fuel for the prime mover(s) without requiring the consumption of additional energy for that purpose.

Abstract: A Gas Pressure Reduction Generator (GPRG) System and a method for implementing a GPRG System is provided, where the GPRG System includes a gas inlet configured to receive a pressurized gas flow from a gas supply, at least one expander in flow communication with the gas inlet to receive the pressurized gas flow, wherein the expander is operable to convert the pressurized gas flow into mechanical energy and a depressurized gas flow and a generator associated with the expander, wherein the generator is configured to convert the mechanical energy into electrical energy.

Abstract: The present invention relates to apparatus, systems, and methods of managing large quantities of low-grade waste heat energy by 1) generating excess electric power via an ORC process driven by the removal and recovery of waste heat under favorable operating conditions, and 2) utilizing the same apparatus to provide waste heat removal via a refrigeration process that consumes electric power when environmental conditions do not permit operation in the ORC mode. The mode of operation of the system is principally determined by the thermal energy of the waste heat stream and the availability, or lack thereof, of adequate cooling resources. Such resources are often subject to local environmental conditions, particularly ambient temperature which varies on a diurnal and annual basis.

Abstract: Systems and methods are provided for the use of systems that recover mechanical power from waste heat energy using multiple working expanders with a common working fluid. The system accepts waste heat energy at different temperatures and utilizes a single closed-loop circuit of organic refrigerant flowing through all expanders in the system where the distribution of heat energy to each of the expanders allocated to permit utilization of up to all available heat energy. In some embodiments, the system maximizes the output of the waste heat energy recovery process. The expanders can be operatively coupled to one or more generators that convert the mechanical energy of the expansion process into electrical energy.

Abstract: A power compounder is disclosed. The power compounder comprises a working fluid configured to receive thermal energy from waste heat of a prime mover, a working fluid collector, an evaporator configured to transfer waste heat to a working fluid producing a phase change to vapor (or gas) in the working fluid, a double screw expander configured to receive the working fluid for creating rotational mechanical energy, and a condenser configured to produce another phase change in the working fluid to liquid. The double screw expander transfers the rotational mechanical energy via a shaft to the prime mover.