Abstract: Techniques for more accurately and efficiently replicating the alignment of one or more printer components with respect to another printer component are described herein. Replication may be achieved by using a fixture and a connection media to create a near exact replica of features of the fixture, or to temporarily hold multiple printer components in position while a joining layer of the connection media hardens. More specifically, a connection media, such as epoxy, can be used to fill an intentionally-established gap between connecting bodies or components that are held in a predetermined position by the replication fixture. The replication fixture represents a mechanical mounting interface that influences the position of a print head (or an array of print heads) within a printer housing or printing mechanism. Joining printer components in such a manner enables a stable mechanical coupling to be formed that does not require post operations.

Abstract: The disclosed embodiments include a method to compensate for defective printer nozzles. The method can include detecting a defective printer nozzle and initiating a print job including image data of the defective printer nozzle for a pixel location of an image. The image is to be printed in accordance with a print mask that maps printer nozzles to pixel locations of the image. The method can include modifying the image to print the image data in a neighboring pixel location relative to the pixel location of the image and printing the modified image.

Abstract: Edge hold down (EHD) systems are described herein that enable high print quality to be achieved more consistently, particularly when using substrates that are rigid or include one or more defects. Each EHD system includes a tensioned band for holding down an edge of a substrate as it passes through a printer assembly without impacting the print area. The tensioned band can be affixed between an entry tension assembly and an exit tension assembly disposed downstream of the entry tension assembly in the media feed direction. The tensioned band holds the substrate substantially flat against a transfer belt during printing by applying pressure to the surface of the substrate. The tensioned band generally contacts the surface of the substrate substantially proximate to an outer edge that is parallel to the media feed direction.

Abstract: Ink jet printing on a non-absorbent substrate involves a wet primer having a primer viscosity. The wet primer is applied on the non-absorbent substrate. An ink jet ink having an ink jet viscosity lower than the primer viscosity is jetted over the wet primer while the primer is still wet. The wet primer and ink are simultaneously cured on the substrate.

Abstract: The systems and methods presented here completely separate a non-user pattern from the user jobs being printed. In fact, depending on the number of images in the job and the number of patterns provided by the manufacturer or press operator, the patterns may appear on different images of the job each time the job is printed. This is because the image marks are generated and processed according to the configuration of ROUS, independent of the user jobs being printed.

Abstract: A printing system having a vacuum transfer belt conveyor includes a fixed or movable perforated platen that supports workpieces, e.g., substrates, boards or other parts, to be printed. The printing system is configured to apply vacuum action through apertures or perforations defined through the perforated platen. In an embodiment, the print system is configured to mitigate deflection of ink drops, through the implementation of both a passive system, which reduces air flow in the region below the a print bar that includes one or more printheads, as well as an active system, which distributes the workpieces, e.g., substrates or boards, with respect to perforations in the transfer belt. In some embodiments, the perforated platen is comprised of a plurality of modular plates.

Abstract: Methods, systems, and devices related to a printer system that includes a first primary ink tank holding a dark-colored ink, a second primary ink tank holding a light-colored ink, a first selector valve configured to change a state, a first secondary ink tank connected to the first primary ink tank via the first selector valve, a second secondary ink tank connected to the first and second primary ink tanks via the first selector valve, a second selector valve connected to the first primary ink tank configured to return the dark-colored ink from the print heads to the first primary ink tank, and a third selector valve connected to the second selector valve and the second primary ink tank configured to either return the light-colored ink from the print heads to the second primary ink tank or to direct the dark-colored ink to the second selector valve.

Abstract: A system and method utilizes strategies, priority rules, specifications, and comparisons to calculate the fewest number of cuts to separate individual instances from an imaged media sheet. Embodiments of the systems and methods may produce an optimal or more efficient arrangement of the media instances on an imaged media to minimize a total number of cuts to separate the instances, and thus reduce an overall cost.

Abstract: Various of the disclosed embodiments concern printing systems configured to deposit flexible dye sublimation inks onto flexible transfer materials. Together, the flexible ink and transfer material allow images to be transferred onto complex-shaped, i.e. non-planar, surfaces of a substrate. The flexible ink may be, for example, a thermoformable UV dye sublimation ink or a superflexible UV dye sublimation ink. In order to transfer an image onto the substrate, the transfer material is pressed onto the surface of the substrate. The substrate, transfer material, or both are heated to a temperature sufficient to cause the ink to sublimate. During the sublimation process, dye is able to permeate the substrate and form a transferred image. The flexible ink formulation may also include a soluble or solvent-sensitive component. In such embodiments, a solvent can be jetted onto the substrate and/or transfer material to remove residual ink.

Abstract: Methods, apparatus and systems for printing an image using an array of nozzles are described. In one example aspect, a printer system includes an array of nozzles and a control device coupled to the array of nozzles. The control device is configured to determine a step size for printing a current section of an image based on a set of masks. The set of masks includes one or more masks used for printing previous sections of the image. The control device is also configured to adjust the set of masks based on a printing mode to be used for the current section of the image. The array of nozzles is configured to print the current section of the image using a combination of the adjusted set of masks.

Abstract: A technique is described for the application of three-dimensional (3D) relief to a substrate such as a ceramic tile using digital inkjet technology. In an example embodiment, the introduced technique includes application of binder ink to a portion of the surface of a substrate using a digital inkjet process. This binder ink forms a barrier layer which protects the portion of the surface of the substrate. Next, a brushing process is applied to remove unprotected portions of the substrate, thereby forming the 3D relief in the substrate.

Abstract: A method for generating an output image with realistic individual text inserts via software loaded on a computer is provided. The method comprises the steps of providing a base image in a commercial graphical format with at least one position frame defined within the base image; the position frame defines an area within the base image where a text insert is insertable; providing software loaded on the computer which transforms a low resolution image into a high resolution image; defining a vector path within the position frame; arranging the text insert along the vector path; composing the text insert wherein the such step comprises the steps of selecting individual elements, sizing the individual elements as a function of the vector path, assembling the elements into letters, and assembling the letters along the vector path to compose the text insert; and entering text of the text insert via a user interface.

Abstract: Various embodiments concern inkjet printing systems designed for multilayer imaging with a high-gloss clear ink layer. More specifically, the inkjet printing systems are designed so that clear, curable inks are provided additional time to level out before being cured. The settling process enables the inkjet printing systems to produce multilayer images having high gloss values. For example, a bracket could be attached to a curing assembly that prevents radiation from striking a certain portion of the substrate onto which clear ink has recently been deposited. As another example, an inactive array of light-emitting diodes may be disposed in line with the print head(s) responsible for depositing clear ink. Moreover, various embodiments also allow for true multilayer printing of a color coat and a high-gloss clear coat in a single step (e.g., by arranging print heads into rows within a printer carriage).

Abstract: Embodiments of the invention provide a technique that effects spot gloss or gloss control and/or variations on one image without requiring clear inks. This is preferably accomplished by use of a multilayer printing process in which an image is first printed using a first set of color print heads and then cured, and in which the image is again printed using a second set of color print head, but where the image remains uncured for a predetermined interval to allow the ink drops applied to the media to spread and thus introduce a gloss effect.

Abstract: Systems and methods of applying a gaseous inhibitor into a printing region to hinder the curing process of ink on the print heads caused by the presence of stray light in the printing environment.

Abstract: Apparatuses and embodiments related to compensated laser cutting of labels. A computer system receives an image of a label, and rasterizes the image. The computer system determines how much of each type of printer ink of a label printer to deposit at each pixel location of the image. The computer system determines which pixels intersect a cut line, and determines the characteristics of the ink of the pixels, such as the quantity or thickness of the ink at the pixel locations. The computer system determines laser data including power, cut speed, and/or frequency of a laser that is tuned to accurately cut through the ink that forms the image, the material(s) of the label, and the adhesive that removably adheres the label to base material(s), but to not excessively damage the base material(s). A laser cutting system uses the laser data to control a laser.

Abstract: A transparent white ink composition is formulated to brighten, lighten and or dilute full-tone primary inkjet colors: cyan; magenta; yellow and black, eliminating the need for ‘light ink’ primary color inks. The transparent white ink is jetted concurrently with reduced amounts of full-tone inks in lighter tonal areas conventionally supported by ‘light ink’ primary inks. Printing ‘light ink’ primary colors using a transparent white ink composition may reduce the number of print channels needed to print all four primary colors and the four ‘light ink’ primary colors. Embodiments of the transparent white ink composition may be solvent- or water-based, drying by evaporation of the carrier fluid. Other embodiments may be radiation-curable ink compositions. An inkjet printer includes print carriage and print head assemblies configured for jetting a primary color ink and the transparent white ink in the same pass in correct proportions to achieve a desired effect.

Abstract: The disclosed embodiments include a system for generating a unitary ink tank with a three-dimensional (3D) printing process. The system includes a processor configured to execute computer instructions that control 3D printing of an ink tank for a printer system. The system further includes a 3D printer coupled to the processor and configured to, based on the computer instructions, print the ink tank in accordance with a selective laser sintering process that sinters a powdered nylon material to form the ink tank as a unitary that includes a network of passageways configured to route ink of the printer system.

Abstract: Disclosed is an industrial single-pass inkjet printer/press incorporating an line-scan camera. The line-scan camera enables system software to inspect every sheet for quality assurance purposes. These inspection results are tied back to a digital printer to take one or more of several possible actions. Actions include ensuring a particular number of acceptable prints are generated and sorted. Actions further include performing nozzle checks without pausing or interrupting production orders.

Abstract: In a color printing environment, functions for printing color management are dissociated. An abstraction layer is also provided to facilitate setting and evaluation of all factors relating to color print and prediction.