Abstract: An embodiment includes a method for net shape forging of a large rotor shaft that includes a reduced central cylindrical section and integrally forged segments along the longitudinal length thereof. In an embodiment, the net shaped forging is produced by sequentially pressing the work piece such that a near net shaped forging of the machined work piece is produced, including upset geometries such as eccentric or concentric disks. This permits a reduction in waste material (e.g., due to the machining process) and improves the strength of the upset geometries. Other aspects are described and claimed.

Abstract: An embodiment includes a method for net shape forging of a manifold block, comprising: starting with a single bar having a first cross-sectional area, placing a work piece area of the single bar in a die; and upsetting, via longitudinal movement of the single bar, the work piece area of the single bar in the die, wherein the single bar is pressed into the die to reduce its length; whereby the work piece area of the single bar is displaced to an increased cross-sectional area as compared to the first cross-sectional area. Other aspects are described and claimed.

Abstract: An embodiment includes a suspended supporting device for targeted compression treatment of rotating shaft products, including: a containment frame including: a main portion; and an articulating arm including an attachment for at least one targeted compression cartridge, the at least one targeted compression cartridge including at least one angled compression element; a support element attached to the main portion and providing internal stabilization to the supporting device; a mechanism providing motion to the articulating arm with respect to the main portion; and an attachment mechanism for suspending the supporting device via attachment to an external element. Other aspects are described and claimed.

Abstract: An embodiment includes a suspended supporting device for roller compression treatment of rotating shaft products, comprising: a containment frame including: a main portion; and an articulating arm including an attachment for a roller cartridge; a support element attached to the main portion and providing internal stabilization to the supporting device; a mechanism providing motion to the articulating arm with respect to the main portion; and an attachment mechanism for suspending the supporting device via attachment to an external element. Other aspects are described and claimed.

Abstract: An embodiment includes a method, comprising: applying an overlay material to a portion of a rotatable shaft; directing a pulse of laser energy to contact the overlay material to produce a shock wave; and re-positioning one or more of the portion of the rotatable shaft and the pulse of laser energy to contact the overlay material at different positions to create a laser peened surface on the portion of the rotatable shaft; the pulse of laser energy comprising a pulse sufficient to create the laser peened surface having residual compressive stress to a depth exceeding about 3 mm. Other aspects are described and claimed.

Abstract: An embodiment includes a method, comprising: applying an overlay material to a portion of a rotatable shaft; directing a pulse of laser energy to contact the overlay material to produce a shock wave; and re-positioning one or more of the portion of the rotatable shaft and the pulse of laser energy to contact the overlay material at different positions to create a laser peened surface on the portion of the rotatable shaft; the pulse of laser energy comprising a pulse sufficient to create the laser peened surface having residual compressive stress to a depth exceeding about 3 mm. Other aspects are described and claimed.