Patents Assigned to ENERGY SOLUTIONS, LLC
  • Patent number: 11639654
    Abstract: Systems and methods to enhance the flow of fracturing fluid into a wellhead during a high-pressure fracturing operation may include providing a pump frame and a crankshaft. A plurality of first plungers may be connected to the crankshaft and may reciprocate in a first plane. The hydraulic fracturing pump also may include a plurality of second plungers connected to the crankshaft and positioned to reciprocate in a second plane. The first plane and the second plane may define a non-zero offset angle between the first plane and the second plane. The crankshaft may include a plurality of crankpins, and each of the crankpins may be connected to one of the first plungers and one of the second plungers. The first plungers may pump a first fracturing fluid and the second plungers may pump a second fracturing fluid different from the first fracturing fluid.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: May 2, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventor: Tony Yeung
  • Patent number: 11639655
    Abstract: Systems and methods to pump fracturing fluid into a wellhead may include a gas turbine engine including a compressor turbine shaft connected to a compressor, and a power turbine output shaft connected to a power turbine. The compressor turbine shaft and the power turbine output shaft may be rotatable at different rotational speeds. The systems may also include a transmission including a transmission input shaft connected to the power turbine output shaft and a transmission output shaft connected to a hydraulic fracturing pump. The systems may also include a fracturing unit controller configured to control one or more of the rotational speeds of the compressor turbine shaft, the power turbine output shaft, or the transmission output shaft based at least in part on target signals and fluid flow signals indicative of one or more of pressure or flow rate associated with fracturing fluid pumped into the wellhead.
    Type: Grant
    Filed: March 2, 2022
    Date of Patent: May 2, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Diankui Fu, Warren Zemlak, Caleb Barclay
  • Publication number: 20230128365
    Abstract: Systems and methods for operating hydraulic fracturing units, each including a hydraulic fracturing pump to pump fracturing fluid into a wellhead and an internal combustion engine to drive the hydraulic fracturing pump, may include receiving signals indicative of operational parameters. The systems and methods also may include determining an amount of required fracturing power sufficient to perform the hydraulic fracturing operation, determining an available power to perform the hydraulic fracturing operation and a difference between the available power and the required power, and controlling operation of the hydraulic fracturing units based at least in part on the power difference. When the power difference is indicative of excess power available, the system and methods may include causing at least one of the hydraulic fracturing units to idle, and when the power difference is indicative of a power deficit, increasing a power output of at least one of the hydraulic fracturing units.
    Type: Application
    Filed: December 22, 2022
    Publication date: April 27, 2023
    Applicant: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster
  • Publication number: 20230131776
    Abstract: Aqueous well treatment fluids especially suited for use in far field diversion in low viscosity carrier fluids comprise water, a friction reducer, and a diverter. The diverter comprises dissolvable particulates and proppants. The dissolvable particulates have a specific gravity of from about 0.9 to about 1.6 and a particle size of about 50 mesh or less. The proppants have a specific gravity of from about 0.9 to about 1.4 and a particle size of from about 20 to about 100 mesh. The dissolvable particulates have a higher specific gravity and a smaller particle size than the proppant.
    Type: Application
    Filed: December 27, 2022
    Publication date: April 27, 2023
    Applicant: BJ Energy Solutions, LLC
    Inventors: Leonid Vigderman, Lingjuan Shen, Diankui Fu
  • Patent number: 11635074
    Abstract: Embodiments of a high-pressure, high power, reciprocating positive displacement fluid pumping system and methods are included. The system may include a high-pressure, high power, reciprocating positive displacement pump including a pump plunger, a fluid end block assembly, and a fluid cover. The fluid end block assembly may include a fluid end block body, a suction port, a discharge port, a pump bore positioned in and extending through the fluid end block body, and a fluid chamber positioned in the fluid end block body and in fluid communication with each of the suction port, the discharge port, and the pump bore. The fluid chamber has an open end portion, and the pump plunger may be positioned to move in the pump bore to pressurize one or more fluids in the fluid chamber.
    Type: Grant
    Filed: July 23, 2021
    Date of Patent: April 25, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Guillermo Rodriguez, Heber Martinez, Ricardo Rodriguez-Ramon, Tony Yeung
  • Patent number: 11634979
    Abstract: Methods for determining parameter/s of a well completion design (WCD) for at least a portion of a drilled well based on drilling data corresponding to variables of mechanical specific energy (MSE) are provided. In some cases, MSE values may be acquired and the WCD parameter/s may be based on the MSE values. The MSE values may be obtained from a provider or may be acquired by calculating the MSE values via the drilling data. In some cases, the data may be amended prior to determining the WCD parameter/s to substantially neutralize distortions of the data. In some cases, the methods may include creating a geomechanical model of the drilled well from acquired MSE values, optionally amending the geomechanical model and determining the WCD parameter/s from the geomechanical model. Storage mediums having program instructions which are executable by a processor for performing any steps of the methods are also provided.
    Type: Grant
    Filed: June 9, 2015
    Date of Patent: April 25, 2023
    Assignees: Nextier Completion Solutions Inc., Vorpal Energy Solutions, LLC.
    Inventors: Sridhar Srinivasan, William Dale Logan
  • Publication number: 20230121289
    Abstract: Systems and methods to pump fracturing fluid into a wellhead may include a gas turbine engine including a compressor turbine shaft connected to a compressor, and a power turbine output shaft connected to a power turbine. The compressor turbine shaft and the power turbine output shaft may be rotatable at different rotational speeds. The systems may also include a transmission including a transmission input shaft connected to the power turbine output shaft and a transmission output shaft connected to a hydraulic fracturing pump. The systems may also include a fracturing unit controller configured to control one or more of the rotational speeds of the compressor turbine shaft, the power turbine output shaft, or the transmission output shaft based at least in part on target signals and fluid flow signals indicative of one or more of pressure or flow rate associated with fracturing fluid pumped into the wellhead.
    Type: Application
    Filed: December 12, 2022
    Publication date: April 20, 2023
    Applicant: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Diankui Fu, Warren Zemlak, Caleb Barclay
  • Publication number: 20230120930
    Abstract: Systems and methods to increase intake air flow to a gas turbine engine of a hydraulic fracturing unit when positioned in an enclosure may include providing an intake expansion assembly to enhance intake air flow to the gas turbine engine. The intake expansion assembly may include an intake expansion wall defining a plurality of intake ports positioned to supply intake air to the gas turbine engine. The intake expansion assembly also may include one or more actuators connected to a main housing of the enclosure and the intake expansion assembly. The one or more actuators may be positioned to cause the intake expansion wall to move relative to the main housing between a first position preventing air flow through the plurality of intake ports and a second position providing air flow through the plurality of intake ports to an interior of the enclosure.
    Type: Application
    Filed: December 14, 2022
    Publication date: April 20, 2023
    Applicant: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster
  • Patent number: 11631778
    Abstract: A solar module assembly includes a frame having an upper portion encompassing an area and a mid portion disposed below the upper portion. A plurality of solar panels is arranged in a string, sandwiched between two transparent panes forming a single string panel. The solar panels occupy less than the area of the upper portion. Each of the plurality of solar panels has a pair of opposing edges. A reflector is mounted on the mid portion to reflect light selectively.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: April 18, 2023
    Assignee: DWP Energy Solutions LLC
    Inventor: Wei Pan
  • Patent number: 11629583
    Abstract: Systems and methods for exchanging fracturing components of a hydraulic fracturing unit and may include an exchangeable fracturing component section to facilitate quickly exchanging a fracturing component of a hydraulic fracturing unit. The fracturing component section may include a section frame including a base, and a fracturing component connected to the base. The fracturing component section also may include a component electrical assembly and a component fluid assembly connected to the section frame. The fracturing component section further may include a coupling plate connected to the section frame. The fracturing component section also may include one or more of a plurality of quick-connect electrical couplers or a plurality of quick-connect fluid couplers connected to a coupling plate.
    Type: Grant
    Filed: October 21, 2022
    Date of Patent: April 18, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster
  • Patent number: 11628451
    Abstract: Methods and systems for separating liquid components are disclosed. A vessel is provided containing a solids conveyance device. At least a first portion of the vessel acts as an indirect-contact heat exchanger and a second portion of the vessel contains a filter. A process liquid stream, containing a first component and a second component, is passed into the first portion of the vessel. A portion of the second component is frozen and entrained in the first portion of the vessel into the process liquid stream, resulting in a process slurry stream. The process slurry stream is passed into a second portion of the vessel by the solids conveyance device. The process slurry stream is separated into a solid product stream and a primary liquid product stream by passing the primary liquid product stream through the filter and out of the vessel while separately removing the solid product stream out of the vessel.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: April 18, 2023
    Assignee: Sustainable Energy Solutions, LLC
    Inventors: Larry Baxter, Stephanie Burt
  • Patent number: 11629584
    Abstract: Embodiments of systems and methods disclosed provide a hydraulic fracturing unit that includes a reciprocating plunger pump configured to pump a fracturing fluid and a powertrain configured to power the reciprocating plunger pump. The powertrain includes a prime mover and a drivetrain, the prime mover including a gas turbine engine. The hydraulic fracturing unit also includes auxiliary equipment configured to support operation of the hydraulic fracturing unit including the reciprocating plunger pump and the powertrain. A power system is configured to power the auxiliary equipment. The power system includes a power source and a power network. The power source is configured to generate power for the auxiliary equipment. The power network is coupled to the power source and the auxiliary equipment, and configured to deliver the power generated by the power source to the auxiliary equipment. Associated systems including a plurality of hydraulic fracturing units are also provided.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: April 18, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster, Nicholas Tew
  • Patent number: 11624326
    Abstract: Methods and systems for supply of fuel for a turbine-driven fracturing pump system used in hydraulic fracturing may be configured to identify when the supply pressure of primary fuel to a plurality of gas turbine engines of a plurality of hydraulic fracturing units falls below a set point, identify a gas turbine engine of the fleet of hydraulic fracturing units operating on primary fuel with highest amount of secondary fuel available, and to selectively transfer the gas turbine engine operating on primary fuel with the highest amount of secondary fuel from primary fuel operation to secondary fuel operation. Some methods and systems may be configured to transfer all gas turbine engines to secondary fuel operation and individually and/or sequentially restore operation to primary fuel operation and/or to manage primary fuel operation and/or secondary fuel operation for portions of the plurality of gas turbine engines.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: April 11, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster
  • Patent number: 11624321
    Abstract: An exhaust energy recovery system (EERS) and associated methods for an engine are disclosed. An embodiment of an EERS, for example, includes an inlet duct that is configured to divert exhaust gas from an exhaust duct of the engine into the recovery system and an outlet duct configured to return the exhaust gas to the exhaust duct downstream of the inlet duct. The recovery system is configured to heat components or fluids associated with engine to operating temperatures. The recovery system may be part of a mobile power system that is mounted to a single trailer and includes an engine and a power unit such as a high pressure pump or generator mounted to the trailer. Methods of operating and purging recovery systems are also disclosed.
    Type: Grant
    Filed: November 8, 2022
    Date of Patent: April 11, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Joseph Foster
  • Patent number: 11627683
    Abstract: Embodiments of an enclosure assembly to enhance cooling of a hydraulic fracturing direct drive unit (DDU) during operation are included. The enclosure assembly may include an enclosure body extending at least partially around an enclosure space to house the DDU for driving a fluid pump. The enclosure assembly may include one or more heat exchanger assemblies connected to the enclosure body for cooling a process fluid associated with one or more of the DDU and the fluid pump, and which may be configured to draw air into the enclosure space from and external environment, toward one or more radiator assemblies to cool the process fluid, and along an airflow path through the enclosure space. One or more outlet fan assemblies may be operative to discharge air from the enclosure space to the external environment to maintain a desired temperature of the enclosure space.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: April 11, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Guillermo Rodriguez
  • Patent number: 11619122
    Abstract: A system and method for operating a fleet of pumps for a turbine driven fracturing pump system used in hydraulic fracturing is disclosed. In an embodiment, a method of operating a fleet of pumps associated with a hydraulic fracturing system includes receiving a demand Hydraulic Horse Power (HHP) signal. The demand HHP signal may include the Horse Power (HP) required for the hydraulic fracturing system to operate and may include consideration for frictional and other losses. The method further includes operating all available pump units at a percentage of rating below Maximum Continuous Power (MCP) level, based at least in part on the demand HHP signal. Furthermore, the method may include receiving a signal for loss of power from one or more pump units. The method further includes operating one or more units at MCP level and operating one or more units at Maximum Intermittent Power (MIP) level to meet the demand HHP signal.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: April 4, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Diankui Fu, Warren Zemlak, Samir Nath Seth, Joseph Foster
  • Patent number: 11613980
    Abstract: A system and method for operating a fleet of pumps for a turbine driven fracturing pump system used in hydraulic fracturing is disclosed. In an embodiment, a method of operating a fleet of pumps associated with a hydraulic fracturing system includes receiving a demand Hydraulic Horse Power (HHP) signal. The demand HHP signal may include the Horse Power (HP) required for the hydraulic fracturing system to operate and may include consideration for frictional and other losses. The method further includes operating all available pump units at a percentage of rating below Maximum Continuous Power (MCP) level, based at least in part on the demand HHP signal. Furthermore, the method may include receiving a signal for loss of power from one or more pump units. The method further includes operating one or more units at MCP level and operating one or more units at Maximum Intermittent Power (MIP) level to meet the demand HHP signal.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: March 28, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Diankui Fu, Warren Zemlak, Samir Nath Seth, Joseph Foster
  • Patent number: 11613971
    Abstract: A perforating gun for use in oil and gas operations. The gun is carried to a desired area of a wellbore using only fluid pressure. The gun comprises a charge housing disposed within a removable sleeve. The charge housing comprises a plurality of shaped charges in communication with one or more sensors. The sensors are programmed to initiate the detonation sequence of the shaped charges upon measuring set parameters. Upon detonation, the gun fragments into a plurality of pieces that may be washed away from the detonation site.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: March 28, 2023
    Assignee: Tenax Energy Solutions, LLC
    Inventor: Kevin Dewayne Jones
  • Patent number: 11608725
    Abstract: A system and method for operating a fleet of pumps for a turbine driven fracturing pump system used in hydraulic fracturing is disclosed. In an embodiment, a method of operating a fleet of pumps associated with a hydraulic fracturing system includes receiving a demand Hydraulic Horse Power (HHP) signal. The demand HHP signal may include the Horse Power (HP) required for the hydraulic fracturing system to operate and may include consideration for frictional and other losses. The method further includes operating all available pump units at a percentage of rating below Maximum Continuous Power (MCP) level, based at least in part on the demand HHP signal. Furthermore, the method may include receiving a signal for loss of power from one or more pump units. The method further includes operating one or more units at MCP level and operating one or more units at Maximum Intermittent Power (MIP) level to meet the demand HHP signal.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: March 21, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Ricardo Rodriguez-Ramon, Diankui Fu, Warren Zemlak, Samir Nath Seth, Joseph Foster
  • Patent number: 11608727
    Abstract: Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations to enhance hydrocarbon production from the subsurface formations may include providing a manifold coupling having a manifold coupling passage with a manifold coupling axis. The manifold coupling may include a first inlet passage positioned to provide fluid flow between a first fracturing fluid output and the manifold coupling passage, and a second inlet passage positioned opposite the first inlet passage to provide fluid flow between a second fracturing fluid output and the manifold coupling passage. The first inlet passage may have a first inlet passage cross-section at least partially defining a first inlet axis extending transverse relative to the manifold coupling axis. The second inlet passage may have a second inlet passage cross-section at least partially defining a second inlet axis extending transverse relative to the manifold coupling axis and not being co-linear with the first inlet axis.
    Type: Grant
    Filed: February 14, 2022
    Date of Patent: March 21, 2023
    Assignee: BJ Energy Solutions, LLC
    Inventors: Tony Yeung, Nicholas Tew, William Nieuwenburg