Patents Assigned to ENEVATE CORPORATION
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Patent number: 11769870Abstract: In certain embodiments, an electrode includes a body of material formed in substantial part of carbon, the body having an exterior surface and an interior located within the exterior surface, and a plurality cavities located in the interior of the body. Each of the cavities is in communication with the exterior of the body and has an interior surface. The cavities can each be sized to accommodate a battery separator located therein and substantially covering the interior surface of the cavity.Type: GrantFiled: February 14, 2017Date of Patent: September 26, 2023Assignee: ENEVATE CORPORATIONInventors: Benjamin Yong Park, Alexander Gorkovenko, Rabih Bachir Zaouk, William Hubert Schank
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Patent number: 11764346Abstract: Systems and methods for silicon-dominant lithium-ion cells with controlled utilization of silicon may include a cathode, an electrolyte, and an anode, where the anode has an active material comprising more than 50% silicon. The battery may be charged by lithiating silicon while not lithiating carbon. The active material may comprise more than 70% silicon. A voltage of the anode during discharge of the battery may remain above a minimum voltage at which silicon can be lithiated. The anode may have a specific capacity of greater than 3000 mAh/g. The battery may have a specific capacity of greater than 1000 mAh/g. The anode may have a greater than 90% initial Coulombic efficiency and may be polymer binder free. The battery may be charged at a 10C rate or higher. The battery may be charged at temperatures below freezing without lithium plating. The electrolyte may comprise a liquid, solid, or gel.Type: GrantFiled: October 7, 2019Date of Patent: September 19, 2023Assignee: ENEVATE CORPORATIONInventors: Benjamin Park, Ian Browne, Sung Won Choi, Fred Bonhomme
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Patent number: 11764350Abstract: Systems and methods for anisotropic expansion of silicon-dominant anodes may include a cathode, an electrolyte, and an anode, where the anode may include a current collector and an active material on the current collector. An expansion of the anode during operation may be configured by a thickness of the current collector. The expansion of the anode may be more anisotropic for thicker current collectors. A thicker current collector may be 10 ?m thick or greater. The expansion of the anode may be more anisotropic for more rigid materials used for the current collector. A more rigid current collector may include nickel and a less rigid current collector may include copper. The expansion of the anode may be more anisotropic for a rougher surface current collector.Type: GrantFiled: April 10, 2020Date of Patent: September 19, 2023Assignee: ENEVATE CORPORATIONInventors: Giulia Canton, Benjamin Park, Fred Bonhomme, David J. Lee, Ian Browne
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Patent number: 11749839Abstract: Electrolytes and electrolyte additives for energy storage devices comprising sulfonate or carboxylate salt based compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte comprising at least two electrolyte co-solvents, wherein at least one electrolyte co-solvent comprises a sulfonate or carboxylate salt based compound.Type: GrantFiled: October 11, 2022Date of Patent: September 5, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Benjamin Yong Park
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Patent number: 11742519Abstract: Electrolytes and electrolyte additives for energy storage devices are disclosed. The energy storage device comprises a first electrode and a second electrode, where one or both of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive compound selected from a carbonate, oxalate, trioxidane, peroxide, peroxoate, dioxetanone, oxepane dione, oxetane dione, anhydride, oxalate or 1,4-dioxane-2,3-dione; each of which may be optionally substituted.Type: GrantFiled: June 2, 2020Date of Patent: August 29, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Benjamin Yong Park
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Patent number: 11728476Abstract: Silicon particles for active materials and electro-chemical cells are provided. The active materials comprising silicon particles described herein can be utilized as an electrode material for a battery. In certain embodiments, the composite material includes greater than 0% and less than about 90% by weight silicon particles, the silicon particles having an average particle size between about 10 nm and about 40 ?m, wherein the silicon particles have surface coatings comprising silicon carbide or a mixture of carbon and silicon carbide, and greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase.Type: GrantFiled: July 5, 2022Date of Patent: August 15, 2023Assignee: Enevate CorporationInventors: Wei Wang, Benjamin Yong Park, Ian Browne
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Patent number: 11728468Abstract: Systems and methods for anisotropic expansion of silicon-dominant anodes may include a cathode, an electrolyte, and an anode, where the anode may include a current collector and an active material on the current collector. An expansion of the anode during operation may be configured by a metal used for the current collector, and/or a lamination process that adheres the active material to the current collector. The expansion of the anode may be more anisotropic for thicker current collectors. A thicker current collector may be 10 ?m thick or greater. The expansion of the anode may be more anisotropic for more rigid materials used for the current collector. A more rigid current collector may include nickel and a less rigid current collector may include copper. The expansion of the anode may be more anisotropic for a rougher surface current collector.Type: GrantFiled: April 10, 2020Date of Patent: August 15, 2023Assignee: ENEVATE CORPORATIONInventors: Giulia Canton, Benjamin Park, Fred Bonhomme, David J. Lee, Ian Browne
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Patent number: 11721809Abstract: Additives for energy storage devices comprising compounds containing one or more silicate and/or organosilicon moieties are disclosed. The energy storage device comprises a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition. Compounds containing silicate and/or organosilicon moieties may serve as additives to the first electrode, the second electrode and/or the electrolyte.Type: GrantFiled: September 1, 2021Date of Patent: August 8, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Benjamin Park
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Patent number: 11710829Abstract: Systems and methods for water based phenolic binders for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and a pyrolyzed water-based phenolic binder. The water-based phenolic binder may include phenolic/resol type polymers crosslinked with poly(methyl vinyl ether-alt-maleic anhydride), poly(methyl vinyl ether-alt-maleic acid), and/or Poly(acrylamide-co-diallyldimethylammonium chloride) (PDADAM). The electrode coating layer may further include conductive additives. The current collector may comprise one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may include more than 70% silicon. The electrode may be in electrical and physical contact with an electrolyte, where the electrolyte includes a liquid, solid, or gel. The battery electrode may be in a lithium ion battery.Type: GrantFiled: June 4, 2021Date of Patent: July 25, 2023Assignee: Enevate CorporationInventors: Sanjaya D. Perera, Liwen Ji, Younes Ansari, Benjamin Park
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Patent number: 11710814Abstract: Electrodes and methods of forming electrodes are described herein. The electrode can be an electrode of an electrochemical cell or battery. The electrode includes a current collector and a film in electrical communication with the current collector. The film may include a carbon phase that holds the film together. The electrode further includes an electrode attachment substance that adheres the film to the current collector.Type: GrantFiled: February 15, 2022Date of Patent: July 25, 2023Assignee: Enevate CorporationInventors: Benjamin Yong Park, Ian R. Browne, Stephen W. Schank, Steve Pierce
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Patent number: 11710854Abstract: Electrolyte additives for energy storage devices comprising functional epoxides compounds are disclosed. Catalysts may be combined with the functional epoxides to create bi-component electrolyte additive systems, which can be utilized as additives to an electrolyte composition. The energy storage device may comprise a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition.Type: GrantFiled: October 25, 2021Date of Patent: July 25, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Benjamin Yong Park
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Patent number: 11699786Abstract: Systems and methods for water soluble weak acidic resins as carbon precursors for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor. The electrode coating layer may include a pyrolyzed water-based acidic polymer solution additive. The polymer solution additive may include one or more of: polyacrylic acid (PAA) solution, poly (maleic acid, methyl methacrylate/methacrylic acid, butadiene/maleic acid) solutions, and water soluble polyacrylic acid. The electrode coating layer may include conductive additives. The current collector may include a metal foil, where the metal current collector includes one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may be more than 70% silicon.Type: GrantFiled: April 27, 2021Date of Patent: July 11, 2023Assignee: Enevate CorporationInventors: Younes Ansari, Liwen Ji, Benjamin Park
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Patent number: 11695104Abstract: Systems and methods for improved performance of silicon anode containing cells through formation may include a cathode, electrolyte, and silicon containing anode. The battery may be subjected to a formation process comprising one or more cycles of: charging the battery at a 1 C rate to 3.8 volts or greater until a current in the battery reaches C/20, and discharging the battery to 2.5 volts or less. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel. The anode may comprise greater than 70% silicon. The battery may be discharged until the current reaches 0.2 C. The battery may be discharged at a 1 C rate or at a 0.2 C rate. The battery may be in a rest period between the charge and discharge.Type: GrantFiled: August 23, 2019Date of Patent: July 4, 2023Assignee: ENEVATE CORPORATIONInventors: Uday S. Kasavajjula, Benjamin Park, David J. Lee, SungWon Choi
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Patent number: 11695106Abstract: Systems and methods are provided for carbon additives for direct coating of silicon-dominant anodes. An example composition for use in directly coated anodes may include a silicon-dominated anode active material, a carbon-based binder, and a carbon-based additive, with the composition being configured for low-temperature pyrolysis. The low-temperature pyrolysis may be conducted at <600° C. An anode may be formed using a direct coating process of the composition on a current collector. The anode active material yields silicon constituting between 86% and 97% of weight of the formed anode after pyrolysis. The carbon-based additive yields carbon constituting between 2% and 6% of weight of the formed anode after pyrolysis.Type: GrantFiled: April 4, 2022Date of Patent: July 4, 2023Assignee: ENEVATE CORPORATIONInventors: Monika Chhorng, David J. Lee, Rahul Kamath
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Patent number: 11688848Abstract: Systems and methods for pulverization mitigation additives for silicon dominant anodes may include an electrode including a metal current collector and an active material layer on the current collector. The active material layer may include islands of material separated by cracks, where the islands may include silicon, pyrolyzed binder, and conductive additives. At least a portion of the additives bridge the cracks of the active material layer and the additives may include between 1% and 40% of the active material layer. The active material layer may include between 20% to 95% silicon. The conductive additives may include carbon nanotubes and/or graphene sheets. The conductive additives may include metal, such as one or more of: gallium, indium, copper, aluminum, lead, tin, and nickel. The metal may include a transition metal, and/or one or more semiconductors. The conductive additives may include long narrow filaments with an aspect ratio of 20 or greater.Type: GrantFiled: February 9, 2021Date of Patent: June 27, 2023Assignee: ENEVATE CORPORATIONInventor: Benjamin Park
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Patent number: 11652239Abstract: Electrolytes and electrolyte additives for energy storage devices comprising dihydrofuranone based compounds are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte comprising at least two electrolyte co-solvents, wherein at least one electrolyte co-solvent comprises a dihydrofuranone based compound.Type: GrantFiled: May 23, 2022Date of Patent: May 16, 2023Assignee: Enevate CorporationInventors: Hong Zhao, Liwen Ji, Heidi Anderson, Benjamin Yong Park
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Patent number: 11646449Abstract: Additives for energy storage devices comprising cyclodextrin-based compounds and their derivatives are disclosed. The energy storage device comprises a first electrode and a second electrode, where at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, and an electrolyte composition. Cyclodextrin-based compounds may serve as additives to the first electrode, the second electrode, and/or the electrolyte.Type: GrantFiled: September 1, 2021Date of Patent: May 9, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Benjamin Park, Ho Jung Yang
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Patent number: 11631841Abstract: Methods of preparing an electrode material can include providing silicon particles, forming a mixture comprising the silicon particles dispersed in a solvent, and forming a suspension by adding metal alkoxide or metal aryloxide to the mixture. The methods can also include evaporating the solvent in the suspension to form metal alkoxide or metal aryloxide coated silicon particles. The methods can further include heating the coated silicon particles to form metal oxide coated silicon particles.Type: GrantFiled: December 20, 2019Date of Patent: April 18, 2023Assignee: Enevate CorporationInventors: Liwen Ji, Rahul R. Kamath, Ian Russell Browne, Benjamin Yong Park
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Patent number: 11631851Abstract: Systems and methods for multiple carbon precursors for enhanced battery electrode robustness may include an electrode having an active material, the active material including two or more carbon precursor materials, wherein the carbon precursor materials have different pyrolysis temperatures. A battery may include the electrode. The carbon precursor materials may include polyimide (PI) and polyamide-imide (PAI). The active material may be pyrolyzed at a temperature such that a first carbon precursor material is partially pyrolyzed and a second carbon precursor material is completely pyrolyzed. The carbon precursor materials may include two or more of PI, PAI, carboxymethyl cellulose (CMC), styrene-butadiene rubber (SBR), polyacrylonitrile (PAN), and sodium alginate. The active material may include silicon constituting at least 50% of weight of a formed anode after pyrolysis. The active material may include silicon constituting up to 97% of weight of a formed electrode after pyrolysis.Type: GrantFiled: November 11, 2020Date of Patent: April 18, 2023Assignee: Enevate CorporationInventors: Younes Ansari, Giulia Canton, Frederic Bonhomme, Benjamin Park
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Patent number: 11618800Abstract: Disclosed are maleic anhydride-grafted cyclic olefin copolymers, methods for preparing maleic anhydride-grafted cyclic olefin copolymers, low temperature methods for laminating anodes comprising the maleic anhydride-grafted cyclic olefin copolymers, and anodes and alkali ion batteries that comprise the maleic anhydride-grafted cyclic olefin copolymers.Type: GrantFiled: December 16, 2021Date of Patent: April 4, 2023Assignee: Enevate CorporationInventors: Ambica Nair, Giulia Canton, Ian Browne, Michael Buet