Patents Assigned to EOS GmbH Electro Optical Systems
  • Patent number: 11981082
    Abstract: A control method serves for controlling at least one solidification device of an additive manufacturing device for manufacturing a three-dimensional object by means of an additive layer build method in which at least one object is manufactured by repeated application of a layer of a building material to a build area and by selective solidification of the applied layer at positions corresponding to a cross-section of the object to be manufactured, wherein a gas having a plurality of flow directions which essentially are not aligned in the same direction flows across the build area.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: May 14, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Martin Schade, Robert Achim Domröse, Martin Leuterer, Michael Göth, Maximilian Mittermüller, Markus Kuchenbaur
  • Patent number: 11975479
    Abstract: The invention relates to a computer-assisted method for examining an input data set of a generative layer building device, including comparing at least one parameter value in a computer-based model of an object that is to be produced using the generative layer building device, to a limiting parameter value which is an extreme value for the parameter able to be obtained in a method for producing the object, and particularly an extreme value for the parameter that can be obtained in a process-stable manner.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: May 7, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Vincent Antoine, Andreas Kahler, Christoph Mair
  • Publication number: 20240083109
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Application
    Filed: November 20, 2023
    Publication date: March 14, 2024
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 11914341
    Abstract: The invention relates to a computer-assisted method for generating a control data set for an additive layer manufacturing device. In a first step, a layer data set is accessed, wherein points are marked in the data model which correspond to an object cross-section and at which the bid-up material should be solidified. In a second step, the layer data set is modified in such a way that for at least a portion of the object cross-section, the number of beams required for solidifying the build-up material inside said portion is determined preferably automatically, according to quality specifications of the portion and/or a manufacturing time of the object. In a third step, the modified layer data set is provided as a control data set for the additive layer manufacturing device.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: February 27, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Martin Schade, Albert Fruth, Robert Achim Domröse, Maximilian Mittermüller, Michael Göth, Markus Kuchenbaur, Michael Kowal
  • Patent number: 11911968
    Abstract: Method for cooling a three-dimensional object manufactured by layer-wise selective solidification of a pulverulent building material and non-solidified building material in which the three-dimensional object is embedded by a treatment with a fluid medium. The fluid medium is constituted by a carrier gas that is specifically enriched with an additional component which comprises a further gas and/or a liquid and/or by a gas mixture from which specifically at least one mixture components is at least partially withdrawn.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: February 27, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Thomas Reichel
  • Publication number: 20240058737
    Abstract: The invention concerns a method for the removal of a part (41, 55) of a particle collecting device (40, 41, 42, 55), which part is loaded with at least highly flammable particles (51). The part (41, 55) is removed from a process gas cleaning device (100) of an additive manufacturing device (1) by means of the following steps. An inert gas (50, 250) which substantially encloses the particles (51) is provided. The part (41, 55) of the particle collecting device (40, 41, 42, 55), is removed from the process gas cleaning device (100), wherein the particles (51) remain enclosed in the inert gas (50, 250).
    Type: Application
    Filed: December 14, 2021
    Publication date: February 22, 2024
    Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventors: Ulrich Kleinhans, Philip Stroebel, Christoph Schmutzler, Marbod Kindermann
  • Patent number: 11906945
    Abstract: A method and device for generating control data for an additive manufacturing device are described, wherein build-up material is built up and selectively solidified. Irradiating the build-up material on a build field with at least one energy beam occurs An impingement surface of the energy beam is moved on the build field in order to melt the build-up material in a target area in and around the impingement surface. For generating the control data, optimization criteria and/or secondary and/or boundary conditions relating to a local target temperature distribution in the target area of the build-up material are defined so that melting of the build-up material is effected as heat conduction welding. Based on this, an optimized intensity profile of the energy beam is determined, which is substantially non-rotationally symmetric at the impingement surface on the build field.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: February 20, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Thomas Mattes, Peter Holfelder, Anoush Aghajani-Talesh
  • Patent number: 11858204
    Abstract: The invention describes a laser printing system (100) for illuminating an object moving relative to a laser module of the laser printing system (100) in a working plane (180), the laser module comprising at least two laser arrays of semiconductor lasers and at least one optical element, wherein the optical element is adapted to image laser light emitted by the laser arrays, such that laser light of semiconductor lasers of one laser array is imaged to one pixel in the working plane of the laser printing system, and wherein the laser printing system is a 3D printing system for additive manufacturing and wherein two, three, four or a multitude of laser modules (201, 202) are provided, which are arranged in columns (c1, c2) perpendicular to a direction of movement (250) of the object in the working plane (180), and wherein the columns are staggered with respect to each other such that a first laser module (201) of a first column of laser modules (c1) is adapted to illuminate a first area (y1) of the object and a
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: January 2, 2024
    Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventors: Thomas Mattes, Stefan Paternoster, Gerd Cantzler, Jochen Philippi, Stephan Gronenborn, Gero Heusler, Holger Moench, Ralf Conrads
  • Patent number: 11850661
    Abstract: Disclosed is a method for providing control data for an additive manufacturing device. The method includes accessing computer-based model data of a section of the object to be manufactured, defining a first portion and an adjoining second portion within the object section, and producing a data model of a region of a layer of the object section. Within the region a first portion cross-section cuts through the first portion and a second portion cross-section cuts through the second portion. An energy input parameter in the data model has, on average, a different value in the first portion cross-section than in the second portion cross-section and the energy beam is moved over the boundary of the first and second portion. Control data corresponding to the data model is provided for the generation of a control data set for the additive manufacturing device.
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: December 26, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Michael Göth, Ludger Hümmeler, Alexander Bockstaller
  • Patent number: 11822310
    Abstract: A method for providing control data for a generative layer construction device includes accessing layer data records that have data models of buildup material layers to be selectively solidified, where a base surface region of an object cross section exists in at least one layer data record, where in at least one of p layers below the base surface region, no solidification of buildup material is specified. The method further includes changing the layer data record such that a temporal sequence for scanning the associated object cross section with energy radiation is specified such that at least one portion of the base surface region is scanned before all other parts of the object cross section; and a third step, where the changed layer data record is provided for the generation of a control data record for the device.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: November 21, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Ludger Hümmeler, Christopher Schmitt
  • Patent number: 11806933
    Abstract: A method of providing a particulate material from an at least substantially metallic and/or ceramic starting material, comprising the following steps: (a) generating the particulate material from the starting material by vaporizing the starting material by introducing energy, preferably radiation energy, in particular by means of at least one laser, into the starting material and subsequently at least partially condensing the vaporized starting material, b) collecting the particulate material in at least one receiving and/or transporting device, in particular at least one container, c) receiving, in particular storing, and/or transporting the particulate material in the receiving and/or transporting device and/or in a further receiving and/or transporting device such that it can be used for a subsequent process, in particular in a state of at least non-permanent passivation, and d) providing the particulate material for the subsequent process.
    Type: Grant
    Filed: December 4, 2019
    Date of Patent: November 7, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Sven Pawliczek, Ulrich Kleinhans, Marius Christ
  • Patent number: 11787107
    Abstract: A lifting system serves for use in a manufacturing device for generatively manufacturing a three-dimensional object by layerwise application and selective solidification of a building material. The manufacturing device includes building base on which the object is to be built upon a building surface. The lifting system includes a holding device suitable for holding and height-adjusting the building base. In a position corresponding to an operating state within the manufacturing device, the holding device is arranged in such a way that the building base is attached to the underside of the holding device so that the building surface faces towards the holding device.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: October 17, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Horst Maier
  • Patent number: 11768480
    Abstract: Disclosed is a method for providing a control command set for an additive manufacturing device. The method includes providing a parameter set consisting of a number of parameters, and a construction rule, which is suitable for describing at least one section of the object by the parameter set geometrically as a number of linear or flat elements in space; generating a computer-based layer model of the section of the object by determining, for each layer, the position and shape of a cross-section of the section of the object within the layer, generating a control command set for an additive manufacturing device by which the production of the section of the object is implemented on the basis of the layer model.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: September 26, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Michael Goeth, Martin Leuterer
  • Publication number: 20230286053
    Abstract: The invention relates to a method for generating control data for a device for additively manufacturing a component in a manufacturing process, in which method the energy beam is moved along a number of solidification paths across the construction field, and operation takes place at least temporarily in a toothing mode in which, when the energy beam is being moved across the construction field, a location-dependent desired welding-in depth of the energy beam is switched over at a plurality of switchover points which are randomly distributed over at least one defined region of a cross-section of the component in the layer in question.
    Type: Application
    Filed: August 2, 2021
    Publication date: September 14, 2023
    Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventor: Peter Holfelder-Schwalme
  • Patent number: 11752697
    Abstract: A device for the making of a three-dimensional object by means of layer by layer consolidation of a powderlike construction material by electromagnetic radiation or particle beam has a control unit that controls an irradiation device such that the powder particles of the construction material are bonded together at the sites where the radiation impinges on the construction material. A selective heating device is designed so that any given partial surface of the construction field can be heated before and/or after to a plateau temperature, which is significantly higher than the temperature of at least a portion of the construction field outside the partial surface. The control unit actuates the selective heating device such that the partial surface has a predefined minimum distance from the edge of the construction field.
    Type: Grant
    Filed: November 15, 2021
    Date of Patent: September 12, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Johann Oberhofer
  • Patent number: 11752699
    Abstract: A calibration method includes positioning the coating unit in a first measuring position and detecting a first position reference value with respect to the reference point and a first measuring point associated with the coating unit at the first measuring position, positioning the coating unit in a second measuring position by moving the coating unit in the direction of movement and detecting a second position reference value with respect to the reference point and a second measuring point associated with the coating unit at the second measuring position, and determining a correction value for the first application element and/or the second application element from the detected first position reference value and the detected second position reference value.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: September 12, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Gruenberger, Stefanie Markl
  • Patent number: 11738528
    Abstract: A method for post-treating a three-dimensional object produced by selectively solidifying, layer by layer, of a building material in powder form and/or post-treating unsolidified building material in which the three-dimensional object is embedded. The three-dimensional object and/or the unsolidified building material may be treated with a liquid. The liquid may comprises a liquid carrier substance and at least one further substance that reduces surface tension of the carrier substance.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: August 29, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventor: Florian Pfefferkorn
  • Publication number: 20230264263
    Abstract: Disclosed is a filter system for an additive manufacturing device for purifying a process gas of the additive manufacturing device wherein, in order to purify a volume of process gas during operation, the filter system has at least one permanent filter. The permanent filter is configured so as to be thermally stable in a manner such that during operation, the permanent filter is stable at a temperature of more than 110° C. Further disclosed is an additive manufacturing device as well as an additive manufacturing process.
    Type: Application
    Filed: June 2, 2021
    Publication date: August 24, 2023
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Ulrich Kleinhans, Philip Stroebel
  • Patent number: 11732133
    Abstract: A process for producing a three-dimensional object by selectively layer-by-layer solidification of a powdery material layer at the locations corresponding to the cross-section of the object in a respective layer by exposure to electromagnetic radiation. The powdery material comprises at least one polymer which is obtainable from its melt only in substantially amorphous or completely amorphous form, or a polyblend which is obtainable from its melt only in substantially amorphous or completely amorphous form. The powdery material has a specific melting enthalpy of at least 1 J/g.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: August 22, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Andreas Pfister, Andreas Hotter, Peter Keller, Karl Freihart
  • Patent number: 11712852
    Abstract: A device for an adjustment of a heater control includes a nominal parameter provision unit designed such that it provides at least one nominal parameter value, an actual parameter detection unit designed such that it is able to detect for at least one of the nominal parameter values the corresponding actual parameter value in a heater control or in an additive manufacturing device, wherein an actual parameter value is the actual value of a controlled variable and/or the actual value of its change with time and/or the actual value of a heater parameter and/or the actual value of its change with time, and a control change unit that automatically changes at least one control parameter value, if a predefined difference between the nominal parameter value and its corresponding actual parameter value is exceeded.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: August 1, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Albert Fruth, Peter Keller, Markus Schmidtner