Abstract: A magnet wire enamel based on polyamide resins is disclosed in which the molecular weight of the polyamide resin is reduced through an equilibration reaction with a solvolytic agent and a titanate catalyst. Also disclosed is a method of applying said enamel to a magnet wire substrate and the resulting enameled magnet wire.

Abstract: The present invention discloses a glass covered electrical insulation having an inner lining of glass fibers coated with a flexible, high temperature, electrically insulating silicon polymer, the electrically insulating layer then has a second layer of glass fibers overbraided on it and bonded to it by the use of a heat treating process. A further teaching is the method of making the flexible sleeving and a method of use. The sleeving is particularly adapted for use in VPI processing and has superior flexibility as well as higher temperature capabilities than sleeving of the prior art.

Abstract: A die bar carrier for use in transporting die bars for enameling magnet wire is disclosed. Such a carrier comprises a sleeve having one closed end and one open end, two sleeve cable notches, one sleeve filament notch situated therebetween, and a rod slidably disposed within the sleeve and partly extending through said open end having two rod cable notches corresponding to said sleeve cable notches, and one rod filament notch situated therebetween.

Abstract: A die bar having an integral locking means for selectively engaging transport cables located along the process path of a wire coating apparatus is disclosed. The locking means allows for a die bar to be threaded with wires while in a stationary position, then to engage transport cables which draws the wires along the process path until the die bar reaches a satisfactory position in the process path, where the locking means are released. Claims disclosed are drawn to a die bar with integral locking means, and to a method of transporting wires along the process path using the disclosed die bar.

Abstract: The present invention discloses a felt applicator for applying a solution of lubricant to magnet wire, the applicator having at least one surface sealed to prevent the premature evaporation of the lubricant solvent during its passage through the applicator from the reservoir to the wire, resulting in more uniform distribution and quantity of the lubricant about the substrate.

Abstract: A wire coating oven (2) is disclosed which includes a wire cooling apparatus (1) for cooling a wire (3) passing therethrough, while minimizing gaseous emissions. The cooling apparatus includes a wire cooling passage (10) having a wire entrance end (13) adjacent the oven and a wire exit end open to the atmosphere, with the wire cooling passage defined by a first wall (11) which surrounds the wire passing therethrough. A hot gas passage (15) is defined by a spacing between the first wall and a second wall (14) disposed adjacent thereto with hot gas entering the passage at about the wire exit end and exiting at the oven end. The first wall includes an outwardly tapered surface (19) near the wire entrance end for forming a venturi with the second wall, whereby a hot gas passing therebetween creates a negative pressure within the wire passage, drawing cool air (20) into the wire passage, cooling the wire and drawing any vaporous emissions into the oven.

Abstract: An oven wall straightener and a method for straightening an oven wall are disclosed. An angled beam (30) is mounted in such a way that rapid heat transfer from the oven wall (10) to the vertex (35) of the angled beam (30) causes the angled beam (30) to bow away from the oven wall (10). Beam straps (50) then pull the oven wall (10) toward the angled beam (30) restoring the oven wall (10) to a relatively straightened position.

Abstract: The insulation of a plurality of grounded wires may be tested subsequent to fabrication and prior to spooling by use of a corresponding plurality of modular circuit boards installed in an AC/DC continuity tester having enhanced isolation features including on board DC power supplies and clock generators. A signal processor gathers fault data from each board and provides a fault count signal for each wire which may be printed out on a printer within the tester. Isolation between channels is enhanced by using a simple and compact test head having a plurality of rollers or sheaves separated by teflon spacers, all mounted on a common rod.

Abstract: A method and apparatus is disclosed for winding an advancing strand onto a spool having a barrel and a pair of end flanges utilizing a strand traverse guide reciprocated relative to the spool at a linear speed proportional to the relative rotational velocity of the spool. The spool may have flat end pieces or tapered ends. The barrel of the spool may be cylindrical or tapered. The end limits of reciprocation of the strand guide are established in relation to the spool base and are determined based on the rotational speed of the spool, the linear speed of the strand and the known geometry of the spool.

Abstract: Disclosed is a magnet wire composition comprising the reaction product of a polyamide resin, a titanate catalyst, and a solvolytic agent admixed with a blocked polyisocyanate and hydroxylated polyester. Also disclosed is a method of applying such a magnet wire enamel to a magnet wire substrate and additionally disclosed is a method for making such magnet wire enamel.

Abstract: Method and apparatus for correcting reversal points for a traverse for guiding a strand from a reference wheel onto a spool utilize signals indicative of the angular velocity of both a reference wheel and the spool to determine first the actual spool radius at a reference point away from the spool's flanges, then determining the proper spool radius at each reversal point and then determining the actual spool radius at each reversal point. The actual spool radius and the proper spool radius at each reversal point are compared and if a difference greater than a predetermined amount is present, the reversal point is altered by a selected incremental amount.

Abstract: The present invention discloses a method for determining the level of contamination in electrical cable insulation. This is achieved by extruding the cable insulation about the conductor and simultaneously producing a thin ribbon of the insulation which is then screened via a laser beam for contaminants.

Abstract: A die bar carrier (40) has a beam (42) to support the die bar (10) having wire (20) threaded therethrough, an attachment spring (60) to couple the beam (42) to a pulling mechanism (70), and a wire retainer (50) that is spaced from the beam (42) to hold the wire (20) between the beam (42) and the retainer (50).

Abstract: A magnet wire enamel based on polyamide resins is disclosed in which the molecular weight of the polyamide resin is reduced through an equilibration reaction with a solvolytic agent and a titanate catalyst. Also disclosed is a method of applying said enamel to a magnet wire substrate and the resulting enameled magnet wire.

Abstract: An electromagnetically operated fuel injection valve structured to include a housing having a fuel inlet opening, a fuel discharge opening and a fuel return opening, there being a continuous liquid path from the inlet opening to the return opening and an intermittent, or valved, liquid path from the inlet opening to the discharge opening. The continuous liquid path has a slope, in the direction of flow toward said return opening, which preferably is always 0 or positive relative to a horizontal axis or plane. A discharge valve is provided in the injector and exists in the valve path. The discharge valve is connected to an armature which is in turn actuated by a solenoid comprised of a coil, a tubular bobbin and an electromagnetic frame. The frame has a vertical tubular core portion and an upper flange extending outwardly therefrom. The coil is disposed on the bobbin and the bobbin is coaxially disposed about the frame core portion below the flange.

Abstract: The present invention comprises a high density, moisture resistant, high temperature stable mica laminate. Said laminate comprises a plurality of mica papers, impregnated with a polysiloxane binder containing a titanate and naphthenate. A process of preparing said mica laminates is also disclosed. The laminates of this invention have exceptional structural qualities, moisture resistance, stain resistance, and densities of 1.5 g/cc or greater.

Abstract: A low temperature heat shrinkable ethylenepropylene diene terpolymer tubing is described which has a texturized surface. Upon applying the heat shrinkable tubing to a complex shaped object and exposing it to temperatures below 85.degree. C., the tubing shrinks radially, linearly and uniformly so as to preserve the texturized friction surface, shrinking over depressions and expansions of the complex surface without wrinkling. In addition, a low temperature semiconductive heat shrinkable tubing is also disclosed.

Abstract: Automotive ignition wire with a high temperature rating, excellent electrical insulating properties, heat resistance, oil resistance and abrasion resistance is described. The wire utilizes a conductor made up of a glass fiber-cotton fiber braid on a graphite impregnated glass layer. Overcoating the conductor is an adhesion promoting polymer layer, an extruded thermosetting semiconducting polymer layer overcoated with a glass braid layer and a polymer jacket material. The polymer jacket material comprises a polymeric mixture of ethylene vinyl acetate and ethylene-propylene-diene monomer stabilized with a mixture of a phenolic antioxidant and a metal salt antioxidant.

Abstract: The present invention is directed toward a highly flexible, silicone rubber coated inorganic yarn based sleeving and a process for making the invention comprising an inorganic yarn sleeving, i.e., glass fibers, formed into a sleeving which is then coated with a highly flexible silicone rubber which has a Shore-A durometer reading of about 40 or less of the cured silicone material.

Abstract: This invention is for a resin rich, electrically insulating tape comprising a layer of mica and at least one layer of an electrically insulating scrim, wherein the tape is impregnated with an epoxy-phenolic novolac resin having about 0.1 percent to about 0.5 percent by weight of the mica of an alkoxy titanate. The tape will have an excellent shelf life, rapid cure to form stability and superior moisture resistance. Also described is a method for manufacturing such a resin rich tape.