Abstract: A hybrid heat exchanger apparatus having a heat exchanger device with a hot fluid flowing therethrough includes a cooling water distribution system and an air flow mechanism for causing ambient air to flow across the heat exchanger device. The cooling water distribution system distributes evaporative cooling water onto the heat exchanger device to wet only a portion of the heat exchanger device while allowing a remaining portion of the heat exchanger device to be dry. The air flow mechanism causes ambient air to flow across the heat exchanger device to generate hot humid air from the ambient air flowing across the wet portion of the heat exchanger device and hot dry air from the ambient air flowing across the remaining dry portion of the heat exchanger device. Methods are also described.

Abstract: A Thermal Bonding Method and Apparatus to thermally bond sheets of fill in a cooling tower fill pack. The apparatus creates a hemispherical joint extending through two fill sheets to provide a substantial joint between said sheets.

Abstract: A packaged, pumped liquid, evaporative-condensing recirculating ammonia refrigeration system with charges of 10 lbs or less of refrigerant per ton of refrigeration capacity. The compressor and related components are situated inside the plenum of a standard evaporative condenser unit, and the evaporator is close coupled to the evaporative condenser. Single or dual phase cyclonic separators may also be housed in the plenum of the evaporative condenser.

Abstract: A large scale field erected air cooled industrial steam condenser having heat exchanger panels independently loaded into and supported in a heat exchange frame section. A bottom bonnet runs along the bottom length of each heat exchanger panel for delivering steam to the bottom end of condenser tubes in the heat exchange panel and for receiving condensate formed in those same tubes. The tops of the tubes are connected to a top bonnet. Uncondensed steam and non-condensables are drawn into the top bonnet from the condenser tubes. A steam distribution manifold is suspended from the heat exchange section frame perpendicular to the longitudinal axis of the heat exchange panels and beneath a center point of the heat exchange panels and delivers steam to each heat exchange panel via a single steam inlet located at a center point of each bottom bonnet.

Abstract: A hybrid closed circuit heat exchanger having a dry indirect section and an evaporative indirect section. The evaporative indirect section has multiple sub-sections. An evaporative fluid distribution system is configured to selectively distribute evaporative fluid over all, part, or none of the sub-sections. A process fluid flow path control system is configured to selectively direct the process fluid through one or more sub-sections. The process fluid flow path control system may send all of the process fluid through two or more sub-sections in equal amounts or in different amounts. There is preferably no evaporative heat exchange section bypass flow path.

Abstract: Large scale field erected air cooled industrial steam condenser. A bottom bonnet runs along the bottom length of the heat exchanger bundle for delivering steam to the bottom end of the condenser tubes and for receiving condensate formed in those same tubes. The tops of the tubes are connected to a top bonnet. Uncondensed steam and non-condensables flow into the top bonnet from the condenser tubes. Each cell of the ACC is fed by steam distribution manifold suspended from and directly below the bundle support framework.

Abstract: A new heat exchange tube fin design in which a plurality of arrowhead shapes are pressed into or embossed onto each fin, the arrowhead shape defined by two intersecting wedge sections. The pressed arrowhead shapes are grouped into nested pairs, and one of the arrowheads in a pair is pressed as a positive relative to the fin plane and the other of the pair is pressed as a negative relative to the fin plane. The arrowhead pairs are placed in rows parallel to the air flow direction and arrowhead pairs in one row are preferably staggered relative to the arrowhead pairs in the adjacent row along the fin in the air flow direction.

Abstract: A cooling tower fan hub having a ring and a disc in which in which hollows and recesses are opened in the ring and/or in the disc in order to decrease fan natural frequencies and avoid excitation by the several kind of loads that affect a fan during operation. The number, size and shape of the hollows can be adjusted to tune the fan natural frequencies around the original value.

Abstract: A once-through dry adiabatic cooler having an integrated factory installed air pre-cooler system that is mechanized to move from a shipping position to an operational position.

Abstract: A stacked tube heat exchanger consisting of tubes that are affixed to a header or headers that are additively manufactured.

Abstract: A water savings system and method for reducing the amount of water needed for adiabatic cooling including the use of a softener and a reverse osmosis device, in which tap water, softened if necessary, is delivered to a reverse osmosis device and softened water alone, reverse osmosis reject water, or softened water combined with reverse osmosis reject water is delivered to spray nozzles for cooling, and reverse osmosis pure water is stored and used periodically to flush the coils to inhibit and/or prevent corrosion from dissolved salts and other solids in the spray water.

Abstract: A method of additively manufacturing parts by selectively cooling a liquefied thermoplastic material.

Abstract: Large scale field erected air cooled industrial steam condenser having 10 heat exchanger bundles per cell arranged in five pairs in a V-shape, each heat exchanger bundle having four primary heat exchangers and four secondary heat exchangers in which each secondary heat exchanger is paired with a single primary heat exchanger. Four primary condensers are arranged such that the tubes are horizontal, while the inlet steam manifolds at one end of the tubes are perpendicular to the primary condenser tubes, i.e., parallel to the transverse axis of the bundle. Steam enters the small inlet steam manifolds from below. Cross-sectional dimensions of the tubes are 200 mm wide with a cross-section height of less than 10 mm with fins that are 10 mm in height, arranged at 9 to 12 fins per inch.

Abstract: A Thermal Bonding Method and Apparatus to thermally bond sheets of fill in a cooling tower fill pack. The apparatus creates a hemispherical joint extending through two fill sheets to provide a substantial joint between said sheets.

Abstract: An air-over evaporative heat exchanger with multi-lobed or “peanut” shaped tubes replacing conventional round or elliptical tubes. The tubes have a narrow horizontal cross section and tall vertical cross section to allow the multiplication of surface area in the same coil volume while maintaining or increasing the open-air passage area. This configuration allows the coil to have an overall external heat transfer coefficient much higher than a conventional coil, while the tube shape allows the use of thinner material, reducing the weight and cost of the heat exchanger.

Abstract: A packaged, pumped liquid, recirculating refrigeration system with charges of 10 lbs or less of refrigerant per ton of refrigeration capacity. The compressor and related components are situated in a pre-packaged modular machine room, and in which the condenser is mounted on the machine room and the evaporator is close coupled to the pre-packaged modular machine room. Prior art large receiver vessels may be replaced with a single or dual phase cyclonic separator also housed in the pre-packaged modular machine room.

Abstract: An internal melt ice thermal storage device having an ice build/melt coils with tubes fitted with extensions or “fins” that transfer heat from the thermal transfer medium in the tubes to distal portions of the ice rings that surround said tubes in order to define the shape of the liquid meniscus between the tube and ice allowing the ice to break free from the tube near the initiation of melt.

Abstract: Spiral finned elliptical tube closed circuit coolers and evaporative refrigerant condensers in which the air flow entering the unit is directed to flow across the tubes in a direction that is parallel to the tube axes and generally perpendicular to the fins produce a completely unexpected gain in capacity of 25% compared to comparable units in which the air flow is directed across/perpendicular to the tube axes.

Abstract: A system and method for reducing the refrigerant charge in a refrigeration system by preheating the liquid refrigerant before it is introduced to the evaporator inlet. When refrigerant liquid is introduced to the evaporator inlet, a portion of the refrigerant liquid vaporizes. This refrigerant vapor displaces refrigerant liquid at the inlet of the evaporator. As more refrigerant vapor is introduced, the amount of liquid inside the evaporator is reduced. A heat exchanger is placed before the liquid refrigerant inlet of the evaporator to generate more vapor when the refrigerant enters the evaporator.

Abstract: A method and apparatus for removing and replacing an integral-motor fan from below. A support assembly has support struts fixed to a mounting ring. Mounting ring is configured to be fixed to the fan head, holding the fan in place, and support struts are configured to rest on mounting bolts fixed to a fan shroud. To mount a fan in place from below, the fan is fixed to the mounting ring of the support assembly, and the support assembly and attached fan are lifted into the fan shroud. The support assembly is rotated until the struts align with the support bolts in the fan shroud. The support assembly is then lowered until the struts come to rest on the support bolts. A power cable with a length sufficient to lower the fan support assembly out of the fan shroud prior to disconnecting the power cable from the fan body.