Patents Assigned to Evergreen Solar Inc.
  • Publication number: 20060249071
    Abstract: A method and apparatus for growing a crystalline or poly-crystalline body from a melt is described, wherein the melt is retained by capillary attachment to edge features of a mesa crucible. The boundary profile of the resulting melt surface results in an effect which induces a ribbon grown from the surface of the melt to grow as a flat body. Further, the size of the melt pool is substantially reduced by bringing these edges close to the ribbon, thereby reducing the materials cost and electric power cost associated with the process.
    Type: Application
    Filed: July 10, 2006
    Publication date: November 9, 2006
    Applicant: Evergreen Solar, Inc.
    Inventor: Emanuel Sachs
  • Patent number: 7022180
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: April 4, 2006
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Patent number: 7001455
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: February 21, 2006
    Assignee: Evergreen Solar, Inc.
    Inventors: Mary C. Cretella, Richard L. Wallace, Jr.
  • Publication number: 20050112855
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Application
    Filed: November 24, 2004
    Publication date: May 26, 2005
    Applicant: Evergreen Solar, Inc.
    Inventors: Mary Cretella, Richard Wallace
  • Publication number: 20050034654
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Application
    Filed: August 8, 2002
    Publication date: February 17, 2005
    Applicant: Evergreen Solar, Inc.
    Inventors: Mary Cretella, Richard Wallace
  • Patent number: 6855204
    Abstract: Silicon nanocrystals with chemically accessible surfaces are produced in solution in high yield. Silicon tetrahalide such as silicon tetrachloride (SiCl4) can be reduced in organic solvents, such as 1,2-dimethoxyethane (glyme), with soluble reducing agents, such as sodium naphthalenide, to give halide-terminated (e.g., chloride-terminated) silicon nanocrystals, which can then be easily functionalized with alkyl lithium, Grignard or other reagents to give easily processed silicon nanocrystals with an air and moisture stable surface. The synthesis can be used to prepare alkyl-terminated nanocrystals at ambient temperature and pressure in high yield. The two-step process allows a wide range of surface functionality.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: February 15, 2005
    Assignee: Evergreen Solar Inc.
    Inventors: Susan M. Kauzlarich, Richard K. Baldwin
  • Publication number: 20050000409
    Abstract: Silicon nanocrystals with chemically accessible surfaces are produced in solution in high yield. Silicon tetrahalide such as silicon tetrachloride (SiCl4) can be reduced in organic solvents, such as 1,2-dimethoxyethane(glyme), with soluble reducing agents, such as sodium naphthalenide, to give halide-terminated (e.g., chloride-terminated) silicon nanocrystals, which can then be easily functionalized with alkyl lithium, Grignard or other reagents to give easily processed silicon nanocrystals with an air and moisture stable surface. The synthesis can be used to prepare alkyl-terminated nanocrystals at ambient temperature and pressure in high yield. The two-step process allows a wide range of surface functionality.
    Type: Application
    Filed: July 23, 2004
    Publication date: January 6, 2005
    Applicant: Evergreen Solar, Inc.
    Inventors: Susan Kauzlarich, Richard Baldwin
  • Patent number: 6814802
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: November 9, 2004
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Publication number: 20040083946
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Application
    Filed: October 30, 2002
    Publication date: May 6, 2004
    Applicant: Evergreen Solar Inc.
    Inventor: Richard Lee Wallace
  • Publication number: 20030131786
    Abstract: Silicon nanocrystals with chemically accessible surfaces are produced in solution in high yield. Silicon tetrahalide such as silicon tetrachloride (SiCl4) can be reduced in organic solvents, such as 1,2-dimethoxyethane (glyme), with soluble reducing agents, such as sodium naphthalenide, to give halide-terminated (e.g., chloride-terminated) silicon nanocrystals, which can then be easily functionalized with alkyl lithium, Grignard or other reagents to give easily processed silicon nanocrystals with an air and moisture stable surface. The synthesis can be used to prepare alkyl-terminated nanocrystals at ambient temperature and pressure in high yield. The two-step process allows a wide range of surface functionality.
    Type: Application
    Filed: September 19, 2002
    Publication date: July 17, 2003
    Applicant: Evergreen Solar, Inc
    Inventors: Susan M. Kauzlarich, Richard K. Baldwin
  • Patent number: 6586271
    Abstract: A method of manufacturing a solar cell module includes the use of low cost polymeric materials with improved mechanical properties. A transparent encapsulant layer is placed adjacent a rear surface of a front support layer. Interconnected solar cells are positioned adjacent a rear surface of the transparent encapsulant layer to form a solar cell assembly. A backskin layer is placed adjacent a rear surface of the solar cell assembly. At least one of the transparent encapsulant layer and the backskin layer are predisposed to electron beam radiation.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: July 1, 2003
    Assignee: Evergreen Solar, Inc.
    Inventor: Jack I. Hanoka
  • Patent number: 6479316
    Abstract: A decal for use in forming a solar cell comprises an antireflective precursor material and a patterned electrically conductive material. The antireflective precursor material and the patterned electrically conductive material are disposed over a base material. The antireflective precursor material can be one or more layers of paste which form an antireflective coating upon being fired. A cover layer can be disposed over the antireflective precursor material and the electrically conductive material.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: November 12, 2002
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Brynley E. Lord, Mark T. Mrowka, Xinfa Ma
  • Patent number: 6353042
    Abstract: An ultraviolet light stabilization additive package is used in an encapsulant material that may be used in solar cell modules, laminated glass and a variety of other applications. The ultraviolet light stabilization additive package comprises a first hindered amine light stabilizer and a second hindered amine light stabilizer. The first hindered amine light stabilizer provides thermal oxidative stabilization, and the second hindered amine light stabilizer providing photo-oxidative stabilization.
    Type: Grant
    Filed: July 24, 1997
    Date of Patent: March 5, 2002
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Peter P. Klemchuk
  • Patent number: 6320116
    Abstract: A method of manufacturing a solar cell module includes the use of low cost polymeric materials with improved mechanical properties. A transparent encapsulant layer is placed adjacent a rear surface of a front support layer. Interconnected solar cells are positioned adjacent a rear surface of the transparent encapsulant layer to form a solar cell assembly. A backskin layer is placed adjacent a rear surface of the solar cell assembly. At least one of the transparent encapsulant layer and the backskin layer are predisposed to electron beam radiation.
    Type: Grant
    Filed: September 26, 1997
    Date of Patent: November 20, 2001
    Assignee: Evergreen Solar, Inc.
    Inventor: Jack I. Hanoka
  • Patent number: 6278053
    Abstract: A decal for use in forming a solar cell comprises an antireflective precursor material and a patterned electrically conductive material. The antireflective precursor material and the patterned electrically conductive material are disposed over a base material. The antireflective precursor material can be one or more layers of paste which form an antireflective coating upon being fired. A cover layer can be disposed over the antireflective precursor material and the electrically conductive material.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: August 21, 2001
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Brynley E. Lord, Mark T. Mrowka, Xinfa Ma
  • Patent number: 6217649
    Abstract: The invention features a method of continuous crystalline growth. A granular source material is introduced into a hopper. A volume of the granular source material exiting the hopper is disposed on a translationally moving belt. The volume of the granular source material forms an angle of repose with the moving belt. The granular source material disposed on the moving belt is continuously fed into a crucible comprising a melt of the granular source material at a rate based on the angle of repose, the speed of the belt, and the size of the opening of the hopper. A crystalline ribbon is continuously grown by solidifying the melt.
    Type: Grant
    Filed: January 13, 2000
    Date of Patent: April 17, 2001
    Assignee: Evergreen Solar, Inc.
    Inventors: Richard L. Wallace, Jr., Emanuel M. Sachs, Jennifer Martz
  • Patent number: 6206996
    Abstract: A decal for use in forming a solar cell comprises an antireflective precursor material and a patterned electrically conductive material. The antireflective precursor material and the patterned electrically conductive material are disposed over a base material. The antireflective precursor material can be one or more layers of paste which form an antireflective coating upon being fired. A cover layer can be disposed over the antireflective precursor material and the electrically conductive material.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: March 27, 2001
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Brynley E. Lord, Mark T. Mrowka, Xinfa Ma
  • Patent number: 6200383
    Abstract: The invention features a method of controlling the depth of a melt for or crystal growth. According to the method, an input signal is applied through a crucible and a material disposed within the crucible. An output signal generated in response to the input signal is measured. The output signal relates to the depth of the melt. An amount of the source material introduced into the melt is adjusted to maintain the depth of the melt at a substantially constant level using the output signal.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: March 13, 2001
    Assignee: Evergreen Solar, Inc.
    Inventors: Richard L. Wallace, Jr., Richard C. Krauchune
  • Patent number: 6187448
    Abstract: An encapsulant material includes a layer of metallocene polyethylene disposed between two layers of an acid copolymer of polyethylene. More specifically, the layer of metallocene polyethylene is disposed adjacent a rear surface of the first layer of the acid copolymer of polyethylene, and a second layer of the acid copolymer of polyethlene is disposed adjacent a rear surface of the layer of metallocene polyethylene. The encapsulant material can be used in solar cell module and laminated glass applications.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: February 13, 2001
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Peter P. Klemchuk
  • Patent number: 6146483
    Abstract: A decal for use in forming a solar cell includes an antireflective precursor material and a patterned electrically conductive material. The antireflective precursor material and the patterned electrically conductive material are disposed over a base material. The antireflective precursor material can be one or more layers of paste which form an antireflective coating upon being fired. A cover layer can be disposed over the antireflective precursor material and the electrically conductive material.
    Type: Grant
    Filed: July 1, 1999
    Date of Patent: November 14, 2000
    Assignee: Evergreen Solar, Inc.
    Inventors: Jack I. Hanoka, Brynley E. Lord, Mark T. Mrowka, Xinfa Ma