Patents Assigned to Expander Energy Inc.
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Patent number: 11753597Abstract: A process for preparing synthetic hydrocarbons from a biomass feedstock is provided. The process involves electrolyzing water in an electrolyzer to produce oxygen and hydrogen, using the generated oxygen to gasify a biomass feedstock under partial oxidation reaction conditions to generate a hydrogen lean syngas, adding at least a portion of the generated hydrogen to the hydrogen lean syngas to formulate hydrogen rich syngas, which is reacted a Fischer Tropsch (FT) reactor to produce the synthetic hydrocarbons and water. At least a portion of the water produced in the FT reaction is recycled for use in the electrolysis step, and optionally using heat generated from the FT reaction to dry the biomass feedstock.Type: GrantFiled: November 6, 2020Date of Patent: September 12, 2023Assignee: Expander Energy, Inc.Inventors: Steve Price, Steve Kresnyak, Gord Crawford
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Publication number: 20220396743Abstract: A process for preparing synthetic hydrocarbons from a biomass feedstock is provided. The process involves electrolyzing water in an electrolyzer to produce oxygen and hydrogen, using the generated oxygen to gasify a biomass feedstock under partial oxidation reaction conditions to generate a hydrogen lean syngas, adding at least a portion of the generated hydrogen to the hydrogen lean syngas to formulate hydrogen rich syngas, which is reacted a Fischer Tropsch (FT) reactor to produce the synthetic hydrocarbons and water. At least a portion of the water produced in the FT reaction is recycled for use in the electrolysis step, and optionally using heat generated from the FT reaction to dry the biomass feedstock.Type: ApplicationFiled: November 6, 2020Publication date: December 15, 2022Applicant: Expander Energy Inc.Inventors: Steve Price, Steve Kresnyak, Gord Crawford
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Patent number: 10982151Abstract: A continuous multi-stage vertically sequenced gasification process for conversion of solid carbonaceous fuel material into clean (low tar) syngas. The process involves forming a pyrolysis residue bed having a uniform depth and width to pass raw syngas there through for an endothermic reaction, while controlling the reduction zone pressure drop, resident time and syngas flow space velocity during the endothermic reaction to form substantially tar free syngas, to reduce carbon content in the pyrolysis residue, and to reduce the temperature of raw syngas as compared to the temperature of the partial oxidation zone.Type: GrantFiled: September 29, 2017Date of Patent: April 20, 2021Assignee: EXPANDER ENERGY INC.Inventors: Steve Kresnyak, Pavel Zahorik
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Publication number: 20210071089Abstract: An enhanced natural gas processing method using Fischer-Tropsch (FT) process for the synthesis of sulfur free, clean burning, hydrocarbon fuels, examples of which include syndiesel and aviation fuel. A selection of natural gas, separately or combined with portions of natural gas liquids and FT naphtha and FT vapours are destroyed in a syngas generator and used or recycled as feedstock to an Fischer-Tropsch (FT) reactor in order to enhance the production of syndiesel from the reactor. The process enhancement results are the maximum production of formulated syndiesel without the presence or formation of low value by-products.Type: ApplicationFiled: May 21, 2020Publication date: March 11, 2021Applicant: Expander Energy Inc.Inventors: Steve Kresnyak, Steve Price, Jan Wagner
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Publication number: 20180223192Abstract: An enhanced natural gas processing method using Fischer-Tropsch (FT) process for the synthesis of sulfur free, clean burning, hydrocarbon fuels, examples of which include syndiesel and aviation fuel. A selection of natural gas, separately or combined with portions of natural gas liquids and FT naphtha and FT vapours are destroyed in a syngas generator and used or recycled as feedstock to an Fischer-Tropsch (FT) reactor in order to enhance the production of syndiesel from the reactor. The process enhancement results are the maximum production of formulated syndiesel without the presence or formation of low value by-products.Type: ApplicationFiled: April 4, 2018Publication date: August 9, 2018Applicant: Expander Energy Inc.Inventors: Steve Kresnyak, Steve Price, Jan Wagner
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Patent number: 9732281Abstract: The present invention is directed to modifications of bitumen and heavy oil upgrading and refining processes to synthesize synthetic crude oil and other valuable synthesized hydrocarbon products in an efficient manner along with the production of commercially valuable co-products from by-products formed by the upgrading process.Type: GrantFiled: September 3, 2015Date of Patent: August 15, 2017Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Patent number: 9562196Abstract: An enhanced Fischer-Tropsch process for the synthesis of sulfur free, clean burning, green hydrocarbon fuels, examples of which include syndiesel and aviation fuel. Naphtha is destroyed in a hydrogen generator and recycled as feedstock to a syngas (FT) reactor in order to enhance the production of syndiesel from the reactor. A further variation integrates a second hydrogen generator capturing light hydrocarbon gas for conversion to hydrogen and carbon monoxide which supplements the Fischer-Tropsch reactor. The result is a considerable increase in the volume of syndiesel formulated. A system for effecting the process is also characterized in the specification.Type: GrantFiled: July 15, 2015Date of Patent: February 7, 2017Assignee: Expander Energy, Inc.Inventors: Steve Kresnyak, Timothy William Giles
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Publication number: 20160362610Abstract: The present invention is directed to modifications of bitumen and heavy oil upgrading and refining processes to synthesize synthetic crude oil and other valuable synthesized hydrocarbon products in an efficient manner along with the production of commercially valuable co-products from by-products formed by the upgrading process.Type: ApplicationFiled: September 3, 2015Publication date: December 15, 2016Applicant: Expander Energy Inc.Inventor: Steve Kresnyak
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Patent number: 9340732Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process advantageously avoids the waste attributed to residuum and/or petcoke formation which has a dramatic effect on the yield of hydrocarbon material generated. The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapor from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil.Type: GrantFiled: February 6, 2014Date of Patent: May 17, 2016Assignee: Expander Energy Inc.Inventor: Kresnyak Steve
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Patent number: 9328291Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process advantageously avoids the waste attributed to residuum and/or petcoke formation which has a dramatic effect on the yield of hydrocarbon material generated. The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapor from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil.Type: GrantFiled: February 6, 2014Date of Patent: May 3, 2016Assignee: Expander Energy Inc.Inventor: Kresnyak Steve
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Patent number: 9315452Abstract: The present invention is directed to the modification of the hydrocarbon production sequence of operations including the Fischer-Tropsch process for the production of hydrocarbon fuels in an efficient manner, along with the production of commercially valuable co-products from by-products of the hydrocarbon production process.Type: GrantFiled: November 13, 2014Date of Patent: April 19, 2016Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Publication number: 20160096997Abstract: An enhanced natural gas processing method using Fischer-Tropsch (FT) process for the synthesis of sulfur free, clean burning, hydrocarbon fuels, examples of which include syndiesel and aviation fuel. A selection of natural gas, separately or combined with portions of natural gas liquids and FT naphtha and FT vapours are destroyed in a syngas generator and used or recycled as feedstock to an Fischer-Tropsch (FT) reactor in order to enhance the production of syndiesel from the reactor. The process enhancement results are the maximum production of formulated syndiesel without the presence or formation of low value by-products.Type: ApplicationFiled: December 11, 2015Publication date: April 7, 2016Applicant: Expander Energy, Inc.Inventors: Steve Kresnyak, Steve Price, Jan Wagner
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Patent number: 9266730Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapor from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil. Partial upgrading and the commensurate benefits is detailed as well. A system for effecting the processes is also characterized in the specification.Type: GrantFiled: March 13, 2013Date of Patent: February 23, 2016Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Patent number: 9212319Abstract: An enhanced natural gas processing method using Fischer-Tropsch (FT) process for the synthesis of sulfur free, clean burning, hydrocarbon fuels, examples of which include syndiesel and aviation fuel. A selection of natural gas, separately or combined with portions of natural gas liquids and FT naphtha and FT vapors are destroyed in a syngas generator and used or recycled as feedstock to an Fischer-Tropsch (FT) reactor in order to enhance the production of syndiesel from the reactor. The process enhancement results is the maximum production of formulated syndiesel without the presence or formation of low value by-products.Type: GrantFiled: May 5, 2013Date of Patent: December 15, 2015Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Publication number: 20150315481Abstract: An enhanced Fischer-Tropsch process for the synthesis of sulfur free, clean burning, green hydrocarbon fuels, examples of which include syndiesel and aviation fuel. Naphtha is destroyed in a hydrogen generator and recycled as feedstock to a syngas (FT) reactor in order to enhance the production of syndiesel from the reactor. A further variation integrates a second hydrogen generator capturing light hydrocarbon gas for conversion to hydrogen and carbon monoxide which supplements the Fischer-Tropsch reactor, The result is a considerable increase in the volume of syndiesel formulated. A system for effecting the process is also characterized in the specification.Type: ApplicationFiled: July 15, 2015Publication date: November 5, 2015Applicant: Expander Energy Inc.Inventors: Kresnyak Steve, Timothy William Giles
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Patent number: 9169443Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process advantageously avoids the waste attributed to residuum and/or petcoke formation which has a dramatic effect on the yield of hydrocarbon material generated. The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapor from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil.Type: GrantFiled: April 20, 2011Date of Patent: October 27, 2015Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Patent number: 9156691Abstract: The present invention is directed to modifications of bitumen and heavy oil upgrading and refining processes to synthesize synthetic crude oil and other valuable synthesized hydrocarbon products in an efficient manner along with the production of commercially valuable co-products from by-products formed by the upgrading process.Type: GrantFiled: October 21, 2014Date of Patent: October 13, 2015Assignee: Expander Energy Inc.Inventor: Steve Kresnyak
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Patent number: 9115324Abstract: An enhanced Fischer-Tropsch process for the synthesis of sulfur free, clean burning, green hydrocarbon fuels, examples of which include syndiesel and aviation fuel. Naphtha is destroyed in a hydrogen generator and recycled as feedstock to a syngas (FT) reactor in order to enhance the production of syndiesel from the reactor. A further variation integrates a second hydrogen generator capturing light hydrocarbon gas for conversion to hydrogen and carbon monoxide which supplements the Fischer-Tropsch reactor. The result is a considerable increase in the volume of syndiesel formulated. A system for effecting the process is also characterized in the specification.Type: GrantFiled: February 10, 2011Date of Patent: August 25, 2015Assignee: EXPANDER ENERGY INC.Inventors: Steve Kresnyak, Timothy William Giles
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Publication number: 20140350132Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process advantageously avoids the waste attributed to residuum and/or petcoke formation which has a dramatic effect on the yield of hydrocarbon material generated. The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapour from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil.Type: ApplicationFiled: February 6, 2014Publication date: November 27, 2014Applicant: Expander Energy Inc.Inventor: KRESNYAK Steve
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Publication number: 20140350131Abstract: A bitumen and heavy oil upgrading process and system is disclosed for the synthesis of hydrocarbons, an example of which is synthetic crude oil (SCO). The process advantageously avoids the waste attributed to residuum and/or petcoke formation which has a dramatic effect on the yield of hydrocarbon material generated. The process integrates Fischer-Tropsch technology with gasification and hydrogen rich gas stream generation. The hydrogen rich gas generation is conveniently effected using singly or in combination a hydrogen source, a hydrogen rich vapour from hydroprocessing and the Fischer-Tropsch process, a steam methane reformer (SMR) and autothermal reformer (ATR) or a combination of SMR/ATR. The feedstock for upgrading is distilled and the bottoms fraction is gasified and converted in a Fischer-Tropsch reactor. A resultant hydrogen lean syngas is then exposed to the hydrogen rich gas stream to optimize the formation of, for example, the synthetic crude oil.Type: ApplicationFiled: February 6, 2014Publication date: November 27, 2014Applicant: EXPANDER ENERGY INC.Inventor: KRESNYAK Steve