Abstract: The present disclosure generally relates to process to produce a poly alpha-olefin (PAO), comprising: a) introducing a first alpha-olefin to a first catalyst system comprising non-aromatic hydrocarbon soluble activator and a metallocene compound into a continuous stirred tank reactor or a continuous tubular reactor under first reactor conditions, wherein the first alpha-olefin is preferably introduced to the reactor at a flow rate of about 100 g/hr or more, to form a first reactor effluent comprising PAO (such as at least 60 wt % of PAO dimer and 40 wt % or less of higher oligomers, where the higher oligomers are oligomers that have a degree of polymerization of 3 or more); and b) introducing the first reactor effluent and a second alpha-olefin to a second catalyst composition comprising an acid catalyst, such as BF3, in a second reactor to form a second reactor effluent comprising PAO trimer.
Type:
Grant
Filed:
October 28, 2020
Date of Patent:
May 30, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Jennifer L. Rapp, Patrick C. Chen, Jo Ann M. Canich, Mark H. Li, Jian Yang, Catherine A. Faler, Margaret T. Whalley, Andrew E. Atalla
Abstract: Catalyst composition which comprises a first zeolite having a BEA* framework type and a second zeolite having a MOR framework type and a mesopore surface area of greater than 30 m2/g is disclosed. These catalyst compositions are used to remove catalyst poisons from untreated feed streams having one or more impurities which cause deactivation of the downstream catalysts employed in hydrocarbon conversion processes, such as those that produce mono-alkylated aromatic compounds.
Type:
Grant
Filed:
February 7, 2018
Date of Patent:
May 23, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Matthew S. Ide, Doron Levin, Wenyih F. Lai, Ivy D. Johnson, Scott J. Weigel, Brett T. Loveless
Abstract: The present disclosure provides catalyst compounds represented by Formula (I): where Q is OR13, SR13, NR13R14, PR13R14, or a heterocyclic ring; each R1-14 is independently hydrogen, C1-C40 hydrocarbyl, substituted C1-C40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R1-14 are joined together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X1 and X2 is independently C1-C20 hydrocarbyl, substituted C1-C20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X1 and X2 join together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system.
Type:
Grant
Filed:
October 9, 2020
Date of Patent:
May 16, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Gursu Culcu, Catherine A. Faler, Crisita Carmen H. Atienza, David A. Cano, John R. Hagadorn
Abstract: Methods of post-polymerization modification of a polymer are provided herein. The present methods comprise the step of reacting a polymer with at least one nucleophile in a nucleophilic substitution reaction performed without a solvent to produce a functionalized polymer. The nucleophile can be selected from the group consisting of thioacetate, phenoxide, alkoxide, carboxylate, thiolate, thiocarboxylate, dithiocarboxylate, thiourea, thiocarbamate, dithiocarbamate, xanthate, thiocyanate. Nucleophilic substitution reaction can be performed in the presence of a phase transfer catalyst. Nucleophilic substitution reaction can also be performed via a two-step in-situ reactive mixing process with the initial formation of the polymer-amine ionomer (polymer-NR3+Br) which catalyzes the subsequent nucleophilic substitution with a second nucleophile to form a bi-functional polymer.
Type:
Grant
Filed:
March 29, 2019
Date of Patent:
May 16, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Paul Tu Quang Nguyen, David J. Freas, Tu N. Pham, Yuan-Ju Chen, Edward J. Blok, Anthony J. Dias
Abstract: Provided herein are polyethylene films made of the polyethylene blends having improved properties, particularly in Elmendorf tear and puncture resistance. The polyethylene blends include two primary polyethylene blends.
Type:
Grant
Filed:
November 13, 2019
Date of Patent:
May 16, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Ching-Tai Lue, Dongming Li, Hasnain Rangwalla, Matthew F. Yott
Abstract: Disclosed herein are graft polymers having a copolymer backbone and polycyclic aromatic hydrocarbon branches for use as a nanofiller dispersant and methods for making the same. Also disclosed are elastomeric nanocomposite compositions comprising a halobutyl rubber matrix, nanoparticles of graphite or grapheme, and the graft polymer. Such elastomeric nanocomposite compositions are suitable as tire innerliners or innertubes.
Abstract: The invention relates to C5+ hydrocarbon conversion. More particularly, the invention relates to separating a vapor phase product and a liquid phase product from a heated mixture that includes steam and C5+ hydrocarbons, catalytically cracking the liquid phase product and steam cracking the vapor phase product.
Type:
Grant
Filed:
November 4, 2019
Date of Patent:
May 9, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Terrance C. Osby, Thomas E. Hewitt, III, Joseph S. Famolaro, Nikki L. Griggs, Ronald J. Cimini, Steven M. Slack, Jackie S. Thompson, John R. DeLaney
Abstract: Provided herein are polymer compositions and methods of making them, including blending a polymer and a polyethylene glycol (PEG) masterbatch. The PEG masterbatch can include one or more PEGs each having molecular weight less than 40,000 g/mol. The polymer can be a C2-C6 olefin homopolymer or a copolymer of two or more C2-C20 ?-olefins. The PEG masterbatch and resulting polymer composition is preferably free or substantially free of fluorine, including fluoropolymer-based PPAs.
Type:
Grant
Filed:
September 23, 2022
Date of Patent:
May 9, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Nino Ruocco, Michael A. Leaf, Danny Van Hoyweghen
Abstract: Embodiments relate to polyolefin compositions containing one or more high-density polyethylenes (HDPEs) and linear low-density polyethylenes (LLDPEs) and methods for forming the same. The polyolefin composition contains about 40 wt % to about 60 wt % of HDPE and about 40 wt % to about 60 wt % of LLDPE, by weight of the polyolefin composition. The HDPE has a density of greater than 0.93 g/cm3 and a melt index of about 0.2 dg/min to about 10 dg/min. The LLDPE has a density of less than 0.915 g/cm3 and a melt index of about 0.2 dg/min to about 10 dg/min. The polyolefin composition has a density of about 0.91 g/cm3 or greater, a melt index of about 0.5 dg/min to about 6 dg/min, and a Tw1?Tw2 value of about ?25° C. or less.
Abstract: This disclosure provides improved processes for converting benzene/toluene via methylation with methanol/dimethyl ether for producing, e.g., p-xylene. In an embodiment, a process comprises contacting a methylation agent feed with an aromatic hydrocarbon feed in the presence of a methylation catalyst in a methylation reactor at increased pressure. Reduced methylation catalyst deactivation can be achieved with increased pressure in the methylation reactor.
Type:
Grant
Filed:
March 18, 2020
Date of Patent:
May 9, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Seth M. Washburn, Hsu Chiang, Tan-Jen Chen
Abstract: Polymeric coating compositions and articles coated with the polymeric coating compositions are provided. The polymeric coating composition can include an ethylene-based polymer that exhibits desirable melting properties and molecular weight distribution. The polymeric coating composition can provide a thin coating layer on an article while still providing advantageous properties, such as seal strength.
Type:
Grant
Filed:
March 19, 2019
Date of Patent:
April 25, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Linda M. Van den Bossche, Joe J. Thoppil, Catherine A. V. Quintin
Abstract: Disclosed are high-pressure polymerization methods and systems using optimized operation sequence logic established at least partly from an analysis of a database containing data of previous operations. The optimized operation sequence logic and collected current process and system data are used to automate the operation of a high pressure ethylene polymerization process and unit.
Type:
Grant
Filed:
April 20, 2017
Date of Patent:
April 25, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Steven R. De Ceuster, Ludo W. J. Alen, Daniel E. Milam
Abstract: A method for producing block copolymers can include polymerizing a feedstock comprising a monomer and a comonomer under first polymerization conditions in the presence of a catalyst in a reactor to produce a first effluent comprising a first polyolefin block, an unreacted monomer, and an unreacted comonomer; blending the first effluent with a coordinative chain transfer polymerization agent to produce a mixture; and polymerizing the mixture in a separator under second polymerization conditions to cause the unreacted monomer and the unreacted comonomer to polymerize onto one end of the first polyolefin block as a second polyolefin block, thereby forming a block copolymer, wherein the first polyolefin block has a first comonomer content and the second polyolefin block has a second comonomer content that is different than the first comonomer content. The method can further include polymerizing in presence of a second coordinative chain transfer polymerization agent in a second separator.
Type:
Grant
Filed:
July 30, 2020
Date of Patent:
April 18, 2023
Assignee:
EXXONMOBIL CHEMICALS PATENTS INC.
Inventors:
Yifeng Hong, Shanshan Zhang, Jay L. Reimers
Abstract: Polyethylene compositions described herein have a density from about 0.900 g/cm3 to about 0.950 g/cm3, a MI (I2, 190° C., 2.16 kg) from about 0.1 g/10 min to about 10 g/10 min, an MIR (I21/I2) from about 25 to about 80, an Mz greater than or equal to about 150,000 g/mol, and either an Mz/Mn ratio greater than or equal to about 8.0, an Mz/Mw ratio greater than or equal to about 2.4, or an (I2*Mz/Mn) from about 3 to about 100. The polyethylene compositions are useful in wire and cable, tape, and filament applications, and could be produced using a gas phase or slurry phase, preferably gas phase, polymerization process.
Type:
Grant
Filed:
June 26, 2019
Date of Patent:
April 18, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Antonios K. Doufas, Giriprasath Gururajan, Adam Struppeck, Christopher S. Breiner
Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.
Type:
Grant
Filed:
May 18, 2022
Date of Patent:
April 18, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Rohan A. Hule, Antonios K. Doufas, Derek W. Thurman, Crisita Carmen H. Atienza, Matthew W. Holtcamp, David F. Sanders, Matthew S. Bedoya
Abstract: A polymer blend includes 35 to 50 wt % of at least one propylene-based elastomer, 25 to 50 wt % of at least one impact copolymer; and 15 to 25 wt % of at least one low density polyethylene component. The propylene-based elastomer has a heat of fusion less than about 80 J/g, greater than 50 wt % propylene and from about 3 wt % to about 25 wt % units derived from one or more C2 or C4-C12 ?-olefins, based on a total weight of the propylene-based elastomer. The low density polyethylene has a density of about 0.90 g/cm3 to about 0.94 g/cm3. The polymer blend is useful for making a roofing membrane.
Type:
Grant
Filed:
July 21, 2020
Date of Patent:
April 18, 2023
Assignee:
EXXONMOBIL CHEMICALS PATENTS INC.
Inventors:
Chen Qian, Dayana M. Cevallos, Felix M. Zacarias
Abstract: A method of producing a supported catalyst includes introducing a dissolved catalyst solution into a catalyst mix vessel, and after introducing the dissolved catalyst solution into the catalyst mix vessel, introducing a porous support material into the catalyst mix vessel. The catalyst mix vessel is then operated to contact the dissolved catalyst solution on the porous support material and thereby generate the supported catalyst, and the supported catalyst is discharged from the catalyst mix vessel.
Type:
Grant
Filed:
October 23, 2020
Date of Patent:
April 4, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Brian R. Berg, Handel D. Bennett, Chi-I Kuo, Robert L. Griffin, Chelsey M. Broussard, Bruce J. Savatsky
Abstract: Gas phase polymerization processes include contacting an input stream comprising a monomer and an induced condensing agent in the presence of an inert gas with a catalyst in a fluidized bed reactor to produce a polymer, unreacted monomer, and an output gas; recycling a recycle stream of the unreacted monomer from the reactor to the input stream; venting at least a portion of the output gas from the reactor; and maintaining a partial pressure of the inert gas in the reactor above a reference inert gas pressure to decrease losses of the recycle stream with the vented output gas. The processes may include controlling the inert gas partial pressure to vary the total reactor pressure up to the maximum safe pressure, without causing carry-over of product polymer.
Type:
Grant
Filed:
July 30, 2021
Date of Patent:
April 4, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Michael D. Lucas, Anne Bernard-Brunel, Ryan W. Impelman, Keng-Hua Beh, Diwaker Singh, Sr., Rui Hoong Chong, Corrine L. Brandl, Luis A. Sotomayor
Abstract: Metallocene complexes represented by the structure below are useful for alpha olefin oligomerization in the presence of an activator to generate polyalphaolefins having a high percentage of vinylidene termination and relatively low Mn values. M is a group 4 transition metal. A is a bridging group having one bridging atom extending between a first indenyl ring and a second indenyl ring. Each X is independently an anionic ligand, or two Xs are joined and bound to M to form a metallocycle ring, or two Xs are joined to form a chelating ligand, a diene ligand, or an alkylidene ligand. R1, R1?, R3, R3?, R4, R4?, R7 and R7? are hydrogen. R5, R5?, R6, and R6? are independently a C1-C10, optionally substituted, hydrocarbyl group, or R5 and R6 and/or R5? and R6? are bonded together to form an optionally substituted hydrocarbyl ring structure.
Type:
Grant
Filed:
February 11, 2021
Date of Patent:
March 28, 2023
Assignee:
ExxonMobil Chemical Patents Inc.
Inventors:
Jo Ann M. Canich, Jian Yang, Alexander Z. Voskoboynikov, Andrey F. Asachenko, Oleg V. Samsonov, Georgy P. Goryunov
Abstract: Processes for forming a polypropylene composition are provided herein comprising the steps of making a first propylene-based copolymer having a molecular weight distribution between 3 to 8.5, and making a second propylene-based polymer in the presence of the first propylene-based polymer to produce the polypropylene composition having a high molecular weight tail in the amount of between 1.0 wt. % and 10.0 wt. %. The polypropylene compositions produced have a broad molecular weight distribution and high molecular weight tail to provide improved stiffness while retaining toughness.
Type:
Application
Filed:
February 12, 2021
Publication date:
March 16, 2023
Applicant:
ExxonMobil Chemical Patents Inc.
Inventors:
George J. PEHLERT, Ranadip GANGULY, Christopher G. BAUCH, Blu E. ENGLEHORN, Xiaodan ZHANG, Mark S. CHAHL, Kevin W. LAWSON, Xuejia YAN