Abstract: A method for manufacturing steel casts (110), in particular but not exclusively manganese steel, intended to obtain a wear element, comprises at least a step (15) of making at least a reinforcement insert (115), a step (11) of preparing a mold (111) for the cast (110) to be manufactured, in which the reinforcement insert (115) is positioned, and a subsequent step (12) of casting the steel inside the mold. The reinforcement insert (115) is made by compacting in a desired geometric shape, by means of selective melting techniques, of an amorphous mass of hardening powder (118) obtained by mixing powders of pure elements, or of compounds that form carbides and/or micro-structures of great hardness.
Abstract: The method for the production of an element subject to wear, comprising a metal matrix and at least a core of hard material. The method provides a first step in which a temporary aggregation structure is prepared with at least partly open pores, which volatilize or in any case eliminate at least partly when subjected to heating. A second step in which, on the whole internal and external surface of said temporary aggregation structure, a liquid mixture of a binder with metal powders which contain hard elements or their precursors is uniformly distributed. A third step in which the temporary aggregation structure is deteriorated by means of a thermal action of controlled heating, so as to take at least part of the temporary aggregation structure to evaporation, rendering free a volume inside the core, and to consolidate the mixture according to the conformation of the temporary aggregation structure. A fourth step in which the core is disposed in a mold so as to only partly occupy the free volume of the mold.
Abstract: Method to produce an element (10) subject to wear, such as a mechanical member, an abrasion or crushing tool or suchlike, comprising a metal matrix (14) and at least a core (12) of ceramic material. The method comprises a preliminary step wherein the core (12) is prepared by mixing at least a first component with a base of aluminum oxide in the form of a (a-Al2O3) with a second component comprising a eutectic compound with a base of a-Al2O3 and ZrO2, a second step wherein the core (12) is arranged in a mold, so as to define a free volume inside the mold, and a third step wherein a molten metal material is cast into the mold, to occupy the free volume so as to anchor to the core (12) and thus form a single body.
Type:
Grant
Filed:
May 6, 2004
Date of Patent:
October 26, 2010
Assignee:
F.A.R.- Fonderie Acciaierie Roiale-SpA
Inventors:
Alberto Andreussi, Guido Castenetto, Valeria Moroso, legal representative, Nella Castenetto, legal representative, Silvana Castenetto, legal representative, Primo Andreussi, Eddy Pontelli
Abstract: Method to produce an element (10) subject to wear, such as a mechanical member, an abrasion or crushing tool or suchlike, comprising a metal matrix (14) and at least a core (12) of ceramic material. The method comprises a preliminary step wherein the core (12) is prepared by mixing at least a first component with a base of aluminum oxide in the form of a (a-Al2O3) with a second component comprising a eutectic compound with a base of a-Al2O3 and ZrO2, a second step wherein the core (12) is arranged in a mold, so as to define a free volume inside the mold, and a third step wherein a molten metal material is cast into the mold, to occupy the free volume so as to anchor to the core (12) and thus form a single body.