Abstract: A nut feed system and method of feeding nuts through a nut feed passage which avoids contact between the feed pawl and the nut bore. The end face of the nut includes a nut feed groove extending perpendicular to the nut bore and the free end of the feed pawl is received in the groove to drive the nuts through a nut feed passage without contacting the bore. The disclosed embodiment of the nut includes a counterbore through the end face and radial channel-shaped feed grooves and the feed pawl includes a cylindrical center portion and radial portions received in the counterbore and feed grooves.

Abstract: The present invention relates to an improved die member, panel and fastener assembly and method for installing a fastener into a panel. The die member has a pair of opposed clinching lips protruding from an end face. The opposed clinching lips have a contact face that narrows as it approaches the opposed ends of the contact face and sidewalls that are angled with respect to vertical. The lips, due to the dual angles, substantially and simultaneously drive panel metal into fastener grooves both longitudinally and laterally. The fastener and panel assembly have panel metal deformed into the fastener grooves resulting in generally wedge-shaped portions of panel metal in the opposed ends of the fastener grooves.

Abstract: A self-attaching fastener installation head and feed mechanism including a spring-biased L-shaped feed pawl which feeds a first nut in the feed passage adjacent the plunger passage on the upstroke of the die press. The feed pawl is pivotally supported on a slide bracket which includes a roller in the longitudinal axis of the feed passage which is biased against a central cam surface on the base and the base is interconnected to the nose member by removable pins. A spring biased nut restrictor is pivotally supported on the nose member, simplifying removal of a nut strip from the head and the installation head is more rugged in design and has fewer parts, reducing costs.

Abstract: A pierce nut installation apparatus having a feed passage, a plunger passage and a plunger which reciprocates through the plunger passage to engage and install a pierce nut in a panel opposite the plunger passage, wherein the end of the plunger passage includes a nut guide element projecting from the end of the plunger including a frustoconical outer surface having a major diameter adjacent the end face of the plunger substantially equal to the crest diameter of the pierce nut bore which accurately locates the pierce nut on a panel and prevents cocking of the pierce nut in the plunger passage.

Abstract: A self-attaching female fastener having a generally cylindrical body including opposed annular ends, a bore extending through the annular ends of the body including an inclined frustoconical outer surface and a radial flange portion integral with the body midway between the opposed ends having parallel outer surfaces surrounding the body. The fastener is symmetrical about a plane perpendicular to the bore longitudinal axis. The parallel surfaces of the flange include radial grooves spaced from the body and the outer surface of the flange is tapered inwardly to a rounded outer edge. The installation method includes receiving either end of the body through an opening in the panel, which may be pierced by the annular end, deforming the annular outer periphery of the flange toward the end of the body received through the panel opening forming an annular groove surrounding the body and deforming an annular portion into the annular groove.

Abstract: A self-attaching nut having an annular pilot, an annular flange surrounding the pilot and an annular groove in the bearing surface surrounding the pilot, wherein the bottom wall of the groove has inclined rectangular protuberances and the outer wall of the groove has radial channel-shaped grooves spaced between the radial protuberances. During installation, panel metal is driven against the inclined radial protuberances, driving panel metal under the inclined outer wall of the groove and into the radial grooves in the flange.

Abstract: A fastener installation assembly having a base, a first support member mounted to the base to slide upon the base and a second support member mounted to the first support member to the slide upon the first support member. The first and second support members have opposed engagement surfaces, one of the engagement surfaces has a stationary member and a moveable member mounted thereon and the other engagement surface has a die member mounted thereon. The fastener installation assembly has first and second power cylinders, the first power cylinder is operatively coupled to the first support member and the second power cylinder is operatively connected to the support member, the power cylinders move the engagement surfaces together to install a fastener into a panel.

Abstract: A stud for installation in a host panel and for fastening a component to the host panel includes at least one shaft having a longitudinal axis. An annular flange extends radially from the shaft at a substantially right angle with respect to the longitudinal axis. A shoulder for engagement with the host panel has a top adjacent to the shaft and a base adjacent to the flange. The shoulder extends radially from the shaft wherein the shoulder and the flange define an undercut therebetween at the base of the shoulder such that a diameter of the shoulder is smaller at the base than at the top. At least one anti-rotation tab is located intermediate between the shoulder top and the flange, and is aligned for engagement with the host panel.

Abstract: A self-attaching fastener installation head and feed mechanism including a spring-biased L-shaped feed pawl which feeds a first nut in the feed passage adjacent the plunger passage on the upstroke of the die press. The feed pawl is pivotally supported on a slide bracket which includes a roller in the longitudinal axis of the feed passage which is biased against a central cam surface on the base and the base is interconnected to the nose member by removable pins. A spring biased nut restrictor is pivotally supported on the nose member, simplifying removal of a nut strip from the head and the installation head is more rugged in design and has fewer parts, reducing costs.

Abstract: A stud for installation in a host panel and for fastening a component to the host panel includes at least one shaft having a longitudinal axis. An annular flange extends radially from the shaft at a substantially right angle with respect to the longitudinal axis. A shoulder for engagement with the host panel has a top adjacent to the shaft and a base adjacent to the flange. The shoulder extends radially from the shaft wherein the shoulder and the flange define an undercut therebetween at the base of the shoulder such that a diameter of the shoulder is smaller at the base than at the top. At least one anti-rotation tab is located intermediate between the shoulder top and the flange, and is aligned for engagement with the host panel.

Abstract: A stud for installation in a host panel and for fastening a component to the host panel includes at least one shaft, having a longitudinal axis. An annular flange extends radially from the shaft at a substantially right angle with respect to the longitudinal axis. A shoulder for engagement with the host panel has a top adjacent to the shaft and a base adjacent to the flange. The shoulder extends radially from the shaft wherein the shoulder and the flange define an undercut therebetween at the base of the shoulder such that a diameter of the shoulder is smaller at the base than at the top. A forging collar has a central aperture and is received in sleeve-like fashion over the shaft and is retained therewith. The forging collar includes a forging surface at an end most proximate to the annular flange wherein the forging surface is in deformable contact with the top of the shoulder.

Abstract: The present invention discloses a non-piercing, non-shearing fastener, die button, fastener and panel assembly and method for installing the fastener. The fastener has a head with a barrel, the barrel defines a cavity or pocket. The barrel cavity receives a portion of the panel and panel is forced around the outer barrel wall to wrap panel material around the barrel to lock the fastener into the panel. The barrel also includes anti-rotation formations.

Abstract: The fastener of the fastener and panel assembly includes a body portion received in a panel opening and a tubular barrel having a free end extending radially inwardly and a midportion bowed outwardly having a diameter greater than the panel opening. The body portion has an outside diameter greater than the inside diameter of the panel opening to form an interference fit providing torque resistance and preventing push-through of the fastener. The method of installing a fastener includes inserting the fastener body portion into the panel opening with the barrel received in a first die member and the body portion supported in the panel opening by a second die member. The end of the barrel is deformed radially inwardly and toward the body portion by the first die member and the midportion of the barrel is deformed radially outwardly preventing withdrawal of the fastener element from the panel.

Abstract: The fastener of the fastener and panel assembly includes a body portion received in a panel opening and a tubular barrel having a free end extending radially inwardly and a midportion bowed outwardly having a diameter greater than the panel opening. The body portion has an outside diameter greater than the inside diameter of the panel opening to form an interference fit providing torque resistance and preventing push-through of the fastener. The method of installing a fastener includes inserting the fastener body portion into the panel opening with the barrel received in a first die member and the body portion supported in the panel opening by a second die member. The end of the barrel is deformed radially inwardly and toward the body portion by the first die member and the midportion of the barrel is deformed radially outwardly preventing withdrawal of the fastener element from the panel.

Abstract: The present invention relates to an improved die member, panel and fastener assembly and method for installing a fastener into a panel. The die member has a pair of opposed clinching lips protruding from an end face. The opposed clinching lips have a contact face that narrows as it approaches the opposed ends of the contact face and sidewalls that are angled with respect to vertical. The lips, due to the dual angles, substantially and simultaneously drive panel metal into fastener grooves both longitudinally and laterally. The fastener and panel assembly have panel metal deformed into the fastener grooves resulting in generally wedge-shaped portions of panel metal in the opposed ends of the fastener grooves.

Abstract: The present invention relates to a fastener supply system and, more particularly, to a fastener supply system which uses a plurality of feed stands mounted upon a turntable which are automatically positioned to ensure continuous fastener feed. The system detects the flow of fasteners at one or more power feeders and when the fasteners are getting low, rotates a new supply of fasteners to the power feeder and begins to supply fasteners before the installation head supply is interrupted. The operator merely ensures that the feed stands have reels of fasteners in place and the system automatically continues to feed those fasteners.

Abstract: The method of attaching a fastening element to a metal panel within a panel opening using a die member having an annular concave die cavity. The fastening element includes a tubular riveting portion and a radial flange portion and a fastening portion. The internal and external surfaces of the tubular riveting portion are relatively uniformly inclined toward the radial flange portion such that the thickness of the tubular riveting portion at the free end is less than the thickness adjacent the radial flange portion. In the preferred embodiment, the internal surface of the tubular riveting portion is cylindrical and the external surface is slightly conical tapering inwardly toward the free end to reduce the force required to radially deform the free end of the tubular portion radially outwardly.

Abstract: The present invention discloses a non-piercing, non-shearing fastener, die button, fastener and panel assembly and method for installing the fastener. The fastener has a head with a flange and barrel which define a retention area and barrel cavity. The retention area receives a portion of the panel and the barrel cavity receives a portion of the panel to lock panel material into the retention area and wrap panel material around the barrel.

Abstract: The installation head of the present invention has a pivoting driver which pivots from the fastener loading position to the installation position. By pivoting the driver to the load position, fasteners can be loaded into the driver in proper orientation for installation, the installation head can be used to install fasteners at any orientation, and the installation head is more compact. The head includes a fastener feed that receives fasteners and delivers them to the driver when the driver has been rotated to the load position. The fastener feed and the driver cooperate to provide simultaneous alignment and control of the fastener. The feed includes jaws that open slightly to orient the fastener for initial loading and then open wider to avoid obstructing the fastener as it is finally pushed into the driver. Once the fastener is fully pushed into the driver, the driver pivots to the installation position for installing the fastener into a workpiece.

Abstract: The method of attaching a fastening element to a metal panel within a panel opening using a die member having an annular concave die cavity. The fastening element includes a tubular riveting portion and a radial flange portion and a fastening portion. The internal and external surfaces of the tubular riveting portion are relatively uniformly inclined toward the radial flange portion such that the thickness of the tubular riveting portion at the free end is less than the thickness adjacent the radial flange portion. In the preferred embodiment, the internal surface of the tubular riveting portion is cylindrical and the external surface is slightly conical tapering inwardly toward the free end to reduce the force required to radially deform the free end of the tubular portion radially outwardly.