Patents Assigned to FAURECIA EMISSIONS CONTROL TECHNOLOGIES
  • Patent number: 11913369
    Abstract: This application relates to a mixer and an exhaust system. Wherein, the mixer comprises a pipe, comprising a side wall that comprises an opening; a doser mounting base provided on the opening of the side wall of the pipe, connecting the pipe through the opening, defining a first space, and comprising an injection inlet; and an attachment, comprising a chamber portion and a deflector portion, wherein the chamber portion comprises a chamber portion inlet corresponding to the injection inlet, and a chamber portion outlet corresponding to the opening of the side wall of the pipe; and the deflector portion extends from a side wall of the chamber portion and makes the pipe, the side wall of the chamber portion and the chamber portion inlet fluidly connected, and the attachment constitutes a swirling structure that forms a swirling movement of exhaust at the chamber portion inlet.
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: February 27, 2024
    Assignee: Faurecia Emission Control Technologies (Shanghai) Co., Ltd
    Inventors: Fabien Sudries, Vikas Jukanti, Vijaykumar Madegowda, Haneesh Penubolu, Rajeev Naik
  • Patent number: 11788454
    Abstract: A mixer assembly for a vehicle exhaust system includes a mixer shell defining an internal cavity, wherein the mixer shell includes an upstream end configured to receive exhaust gases and downstream end. A reactor is positioned within the internal cavity and has a reactor inlet configured to receive injected fluid and a reactor outlet that directs a mixture of exhaust gas and injected fluid into the internal cavity. A flow diverter is associated with the reactor to direct exhaust gas bypassing the reactor to mix with the mixture exiting the reactor outlet prior to exiting the downstream end of the mixer.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: October 17, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Eduardo Alano, Randall Cvelbar, Amaresh Rakkasagi, Anthony Burnett, Jerome Hornback
  • Patent number: 11725563
    Abstract: A mixer, an exhaust aftertreatment component, an exhaust aftertreatment system and a vehicle in which the mixer comprises: an inlet cover, providing an inlet space; an outlet cover, providing an outlet space; and a connecting pipe part, comprising a gas inlet inside the inlet space, a gas outlet inside the outlet space, and an injection inlet; wherein the connecting pipe part comprises a conical section and a pipe section connected downstream to the conical section, the conical section is located inside the inlet space, a side wall of the conical section comprises a plurality of openings distributed along a circumferential direction, the gas inlet comprises the plurality of openings, and a swirling structure is provided on the plurality of openings.
    Type: Grant
    Filed: August 26, 2022
    Date of Patent: August 15, 2023
    Assignee: Faurecia Emission Control Technologies (Shanghai) Co., Ltd
    Inventors: Ludovic Geant, Pierre-Yves Hallier, Thibault Fouquet, Jian Gao
  • Patent number: 11680507
    Abstract: A mixer assembly for a vehicle exhaust system includes a mixer shell defining an internal cavity and an inlet reactor positioned within the internal cavity. The inlet reactor has a fluid inlet, a first exhaust gas inlet, and a second exhaust gas inlet. An inlet baffle is mounted to an upstream end of the mixer shell. The inlet baffle includes a first opening that directs exhaust gas into the first exhaust gas inlet, a scoop that directs exhaust gas into the second exhaust gas inlet, and a plurality of bypass openings that direct exhaust gas to bypass entry into the inlet reactor.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: June 20, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Randall Cvelbar, Eduardo Alano, Amee Bhatt, Amaresh Rakkasagi, Anthony Burnett
  • Patent number: 11668220
    Abstract: An exemplary vehicle exhaust system includes, among other things, a housing defining a fluid chamber and at least one pressure sensor positioned within the fluid chamber. The housing has a fluid inlet configured to receive fluid from a fluid supply and a fluid outlet. A heater heats fluid supplied from the fluid supply such that heated fluid can be injected into a vehicle exhaust component via the fluid outlet. A controller is configured to receive pressure data from the at least one pressure sensor and to determine optimal timing for dosing of the vehicle exhaust component based on the pressure data.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: June 6, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventor: Edward Kinnaird
  • Patent number: 11624310
    Abstract: A component for a mixer of a vehicle exhaust system, according to an exemplary aspect of the present disclosure includes, among other things, a doser mount comprising a curved body having a center boss with a doser opening defining a doser axis. The curved body includes at least a first mating surface configured to receive a first mixer shell defined by a first dimension and a second mating surface configured to receive a second mixer shell defined by a second dimension different than the first dimension.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: April 11, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Randall Cvelbar, Eduardo Alano, Amee Bhatt, Amaresh Rakkasagi, Anthony Burnett
  • Patent number: 11603781
    Abstract: An exhaust system includes an exhaust component with a wall having an outer surface and an inner surface that defines an internal exhaust gas flow path. At least one opening is formed in the exhaust component to extend through the wall of the exhaust component from the outer surface to the inner surface. A member is formed from a resistive material and is configured to cover the at least one opening. A diverter is positioned adjacent the at least one opening to block at least a portion of the exhaust gas flow path.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: March 14, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Kurt G. Augustyniak, James Egan
  • Patent number: 11591943
    Abstract: A vehicle exhaust system component, according to an exemplary aspect of the present disclosure includes, among other things, a housing defining an internal cavity to receive exhaust gases, at least one first catalyst received within the internal cavity, at least one filter positioned within the internal cavity downstream of the at least one first catalyst, and at least one second catalyst received within the internal cavity downstream of the at least one filter. A mixer has an inlet that receives exhaust gases exiting the at least one filter and an outlet that directs exhaust gases into the at least one second catalyst. One or more of the at least one first catalyst, the at least one second catalyst, and the at least one filter are serviceable.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: February 28, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventor: Jerome Hornback
  • Patent number: 11585255
    Abstract: A mixer assembly for a vehicle exhaust system includes a mixer shell defining an internal cavity, wherein the mixer shell includes an upstream end configured to receive exhaust gases and downstream end, and a reactor positioned within the internal cavity. The reactor has a reactor inlet configured to receive injected fluid and a reactor outlet that directs a mixture of exhaust gas and injected fluid into the internal cavity. An inlet baffle is mounted to the upstream end of the mixer shell. The inlet baffle includes at least one opening that directs exhaust gas into at least one exhaust gas inlet to the reactor and a plurality of bypass openings that direct exhaust gas to bypass entry into the reactor. The inlet baffle includes a crowned portion that curves away from the reactor to provide for an increased open area within the internal cavity between the inlet baffle and the reactor.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: February 21, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Randall Cvelbar, Eduardo Alano, Amaresh Rakkasagi, Jerome Hornback, Jeffery Prairie
  • Patent number: 11583812
    Abstract: A mixer for a vehicle exhaust gas system includes a mixer housing defining an internal cavity and having a mixer inlet configured to receive exhaust gas and a mixer outlet to direct exhaust gas to downstream exhaust components. A flow device is configured to receive the exhaust gas from the mixer inlet and to facilitate mixing of the exhaust gas and a reductant introduced into the first flow device. The flow device comprises a Venturi body centered on a body center axis, and the Venturi body comprises a body inlet configured to receive the exhaust gas from the mixer inlet and a body outlet configured to provide the exhaust gas to the mixer outlet. The Venturi body also includes a louver extending from an internal surface of the mixer housing to a distal edge that is downstream of the body outlet. An upstream vane is positioned within the Venturi body proximate the body inlet and is coupled to an upstream vane hub that is centered on an upstream vane hub axis.
    Type: Grant
    Filed: May 29, 2021
    Date of Patent: February 21, 2023
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventor: Eduardo Alano
  • Patent number: 11519316
    Abstract: An exhaust system includes a housing having an internal cavity defining an exhaust gas passage extending along an axis, at least one exhaust gas aftertreatment component positioned within the internal cavity, and an inlet cover mounted to the housing to provide an open internal area that is upstream of the internal cavity. The inlet cover has a contoured outer surface that includes an inlet opening and at least one sensor opening that is configured to receive an exhaust gas sensor. An inlet tube is mounted to the inlet cover at the inlet opening. A plate is positioned upstream of the at least one gas aftertreatment component and within the open internal area. The plate has a curved surface with a plurality of openings.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: December 6, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Rick Buening, Mark Lambrecht, Ryan Market
  • Patent number: 11511239
    Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.
    Type: Grant
    Filed: April 29, 2020
    Date of Patent: November 29, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: John Rohde, Anthony Burnet
  • Patent number: 11506103
    Abstract: The present disclosure relates to a mounting seat, an exhaust heat recovery system and an exhaust system. The mounting seat comprises: a lower support capable of being fixed to the base and comprising a lower fixing portion and a lower connecting portion; and an upper support provided with an upper fixing portion and an upper connecting portion, wherein the upper fixing portion and the lower fixing portion are closable through a connection between the upper connecting portion and the lower connecting portion, so as to define a fixing space, and the mounting seat fixes the actuator in the fixing space in such a way that the actuator is clamped from above and below.
    Type: Grant
    Filed: December 31, 2020
    Date of Patent: November 22, 2022
    Assignee: Faurecia Emission Control Technologies (Shanghai) Co., Ltd.
    Inventors: Florian Leroy, Young-Hwan Oh, Masaru Ohishi
  • Patent number: 11459929
    Abstract: A mixer for a vehicle exhaust system includes a mixer housing that defines an interior cavity for engine exhaust gases, and which includes a doser opening formed within a wall of the mixer housing. A cone has a cone inlet opening aligned with the doser opening and a cone outlet into the interior cavity. A diverter has at least one first opening that is open to the interior cavity and a second opening that surrounds the cone outlet. Exhaust flow is directed by the diverter to the cone inlet opening to be mixed with a fluid injected through the doser opening.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: October 4, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Philip M. Dimpelfeld, Eduardo Alano
  • Patent number: 11459927
    Abstract: An exhaust component assembly for a vehicle exhaust system includes a housing defining an internal cavity configured to receive an exhaust gas after-treatment component. A first chamber is in fluid communication with the internal cavity upstream of the exhaust gas after-treatment component. A first nozzle introduces fluid into the first chamber and a first valve controls flow of the fluid from the first chamber into the internal cavity. A heat source is associated with the first nozzle or first chamber. A second chamber is in fluid communication with the internal cavity upstream of the exhaust gas after-treatment component, and the second chamber is a non-heated chamber. A second nozzle introduces fluid into the second chamber and a second valve controls flow of the fluid from the second chamber into the internal cavity. A controller controls the first and second valves based on at least one predetermined operating condition.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: October 4, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Shashidhara Rajashekharaiah, Edward Kinnaird, Atul Shinde
  • Patent number: 11441467
    Abstract: A heater for a vehicle exhaust system includes a housing defining a fluid chamber, and the housing has a fluid inlet configured to receive fluid from a fluid supply and a fluid outlet. A helical body is positioned within the fluid chamber and a heater is integrated into the helical body to heat fluid supplied from the fluid supply such that heated fluid can be injected into a vehicle exhaust component via the fluid outlet. At least one sensor is integrated into the helical body to measure a fluid characteristic.
    Type: Grant
    Filed: December 17, 2020
    Date of Patent: September 13, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Edward Kinnaird, John Rohde, Alfred Tucker
  • Patent number: 11428140
    Abstract: A mixer for a vehicle exhaust gas system includes a mixer housing defining an internal cavity and having a mixer inlet configured to receive exhaust gas and a mixer outlet to direct exhaust gas to downstream exhaust components. A flow device is configured to receive the exhaust gas from the mixer inlet and to facilitate mixing of the exhaust gas and a reductant introduced into the first flow device. The flow device comprises a Venturi body centered on a body center axis, and the Venturi body comprises a body inlet configured to receive the exhaust gas from the mixer inlet and a body outlet configured to provide the exhaust gas to the mixer outlet. The Venturi body also includes a support flange extending from the body outlet at an offset angle to an internal edge of the mixer housing. An upstream vane is positioned within the Venturi body proximate the body inlet and is coupled to an upstream vane hub that is centered on an upstream vane hub axis.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: August 30, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Edward Kinnaird, Eric Nicole
  • Patent number: 11391196
    Abstract: A heat shield comprises a first thermal insulation section and a second thermal insulation section, wherein the second thermal insulation section is axially connected to the first thermal insulation section, and the thermal insulation performance of the second thermal insulation section is lower than that of the first thermal insulation section. The heat shield is advantageous in that it cannot only achieve a good integral thermal insulation effect, but also protect thermal-fatigue weak zones of an exhaust system shell, so as to prolong the operating life of the exhaust system and reduce the costs of maintenance and repair for an automobile, etc.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: July 19, 2022
    Assignee: Faurecia Emission Control Technologies (Shanghai) Co., Ltd.
    Inventors: Yongsheng Li, Haitao Shi, Fei Cheng
  • Patent number: 11384666
    Abstract: An internal combustion engine system includes a combustion engine configured to produce exhaust gases as a product of a combustion reaction. An exhaust discharge pipe coupled to the internal combustion engine, and an adaptive valve assembly. The adaptive valve assembly is coupled to the exhaust discharge pipe and configured to receive the exhaust gases prior to the exhaust gases reaching the atmosphere. The adaptive valve assembly includes a valve flapper arranged in the passageway and configured to pivot about a flapper pivot axis from a normally-closed position to an opened position.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: July 12, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Keith Sims, Yuntian Wang, Eric Schepman, Wenqi Wu
  • Patent number: 11384667
    Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a heated doser unit configured to inject heated reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can. Heating of reducing agent may be selectively applied based on a variety of inputs to a controller.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: July 12, 2022
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventor: Tony Parrish