Patents Assigned to FEI Company
  • Patent number: 11971372
    Abstract: The invention relates to a method of examining a sample using a charged particle microscope, comprising the steps of providing a charged particle beam, as well as a sample; scanning said charged particle beam over said sample at a plurality of sample locations; and detecting, using a first detector, emissions of a first type from the sample in response to the beam scanned over the plurality of sample locations. Spectral information of detected emissions of the first type is used to assign a plurality of mutually different phases to said sample at said plurality of sample locations. Information relating to at least one previously assigned phase and its respective sample location is used for establishing an estimated phase for at least one other of the plurality of sample locations. Said estimated phase is assigned to said other sample location. A control unit is used to provide a data representation of said sample containing at least information on said plurality of sample locations and said phases.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: April 30, 2024
    Assignee: FEI Company
    Inventors: Jan Klusá{hacek over (c)}ek, Tomá{hacek over (s)} Tůma, Ji{hacek over (r)}í Pet{hacek over (r)}ek
  • Patent number: 11972920
    Abstract: Methods and apparatus are disclosed for providing an X-ray shield within an ultra-high vacuum enclosure. A shell is fabricated, leak-tested, filled with an X-ray shielding material, and sealed. An elongated twisted X-ray shield can be deployed within a pump-out channel of an electron microscope or similar equipment. The shield can incorporate lead within a stainless steel shell, with optional low-Z cladding outside the shell. Further variations are disclosed.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: April 30, 2024
    Assignee: FEI Company
    Inventors: Pleun Dona, Casper Smit, Rients Jan de Groot
  • Patent number: 11972923
    Abstract: Methods and systems for creating attachments between a sample manipulator and a sample within a charged particle systems are disclosed herein. Methods include translating a sample manipulator so that it is proximate to a sample, and milling portions of the sample manipulator such that portions are removed. The portion of the sample manipulator proximate to the sample is composed of a high sputter yield material, and the high sputter yield material may be the material milled with the charged particle beam such that it is removed from the sample manipulator. According to the present disclosure, the portions of the sample manipulator are milled such that at least some of the removed high sputter yield material redeposits to form an attachment between the sample manipulator and the sample.
    Type: Grant
    Filed: December 31, 2021
    Date of Patent: April 30, 2024
    Assignee: FEI Company
    Inventors: Christopher Thompson, Dustin Ellis, Adam Stokes, Ronald Kelley, Cedric Bouchet-Marquis
  • Publication number: 20240128050
    Abstract: A method of automated data acquisition for a transmission electron microscope, the method comprising: obtaining a reference image of a sample at a first magnification; for each of a first plurality of target locations identified in the reference image: steering an electron beam of the transmission electron microscope to the target location, obtaining a calibration image of the sample at a second magnification greater than the first magnification, and using image processing techniques to identify an apparent shift between an expected position of the target location in the calibration image and an observed position of the target location in the calibration image, training a non-linear model using the first plurality of target locations and the corresponding apparent shifts; based on the non-linear model, calculating a calibrated target location for a next target location; steering the electron beam to the calibrated target location and obtaining an image at a third magnification greater than the first magnifica
    Type: Application
    Filed: September 28, 2023
    Publication date: April 18, 2024
    Applicant: FEI Company
    Inventors: Yuchen DENG, Holger KOHR, Bart VAN KNIPPENBERG, Peter TIEMEIJER, Lingbo YU
  • Patent number: 11961709
    Abstract: The invention relates to a charged particle beam device for inspection of a specimen with a plurality of charged particle beamlets. The charged particle beam device comprises a specimen holder for holding a specimen; a source for producing a beam of charged particles; and an illuminator for converting said beam of charged particles into a plurality of charged particle beamlets and directing said plurality of charged particle beamlets onto said specimen. According to the disclosure, the illuminator comprises a multi-aperture lens plate having a plurality of apertures for defining the corresponding plurality of charged particle beamlets; as well as at least a first electrode for generating an electrical field at a surface of the multi-aperture lens plate. The apertures in said multi-aperture lens plate have a noncircular cross-sectional shape to correct for neighbouring aperture induced aberrations. This allows for decreased spot size, and with this imaging resolution of the device is increased.
    Type: Grant
    Filed: July 26, 2022
    Date of Patent: April 16, 2024
    Assignee: FEI Company
    Inventors: Ali Mohammadi-Gheidari, Erik René Kieft, Pieter Kruit
  • Patent number: 11955310
    Abstract: The invention relates to a transmission charged particle microscope comprising a charged particle beam source for emitting a charged particle beam, a sample holder for holding a sample, an illuminator for directing the charged particle beam emitted from the charged particle beam source onto the sample, and a control unit for controlling operations of the transmission charged particle microscope. As defined herein, the transmission charged particle microscope is arranged for operating in at least two modes that substantially yield a first magnification whilst keeping said diffraction pattern substantially in focus. Said at least two modes comprise a first mode having first settings of a final projector lens of a projecting system; and a second mode having second settings of said final projector lens.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: April 9, 2024
    Assignee: FEI Company
    Inventor: Peter Christiaan Tiemeijer
  • Publication number: 20240110880
    Abstract: Methods and systems for using dynamic data-driven detector tuning to investigate a sample with a charged particle microscopy system are disclosed herein. Methods and systems according to the present disclosure include acquiring sample data for a region of interest on the sample, and then determining one or more materials present in the region of interest. Once the materials are identified, a differentiation detector window is identified for the one or more materials, and the detector settings of a detector are adjusted such that the detector obtains information within the differentiation detector window. Thus, as the sample is subsequently scanned, the detector obtains an optimal range of information that is allows for efficient differentiation among the one or more materials.
    Type: Application
    Filed: September 30, 2022
    Publication date: April 4, 2024
    Applicant: FEI Company
    Inventors: Maurice PEEMEN, Pavel POTOCEK, Peter TIEMEIJER, Remco SCHOENMAKERS, Herman LEMMENS
  • Patent number: 11948771
    Abstract: The disclosure relates to a method of determining an energy width of a charged particle beam, comprising the steps of providing a charged particle beam, directing said beam towards a specimen, and forming an energy-dispersed beam from a flux of charged particles transmitted through the specimen. As defined herein, the method comprises the steps of providing a slit element in a slit plane, and using said slit element for blocking a part of said energy-dispersed beam, as well as the step of modifying said energy-dispersed beam at the location of said slit plane in such a way that said energy dispersed beam is partially blocked at said slit element. The unblocked part of said energy-dispersed beam is imaged and an intensity gradient of said imaged energy-dispersed beam is determined, with which the energy width of the charged particle beam can be determined.
    Type: Grant
    Filed: November 10, 2021
    Date of Patent: April 2, 2024
    Assignee: FEI Company
    Inventor: Peter Christiaan Tiemeijer
  • Patent number: 11947270
    Abstract: Apparatuses and methods for metrology on devices using fast marching level sets are disclosed herein. An example method at least includes initiating a fast marching level set seed on an image, propagating a fast marching level set curve from the fast marching level set seed to locate boundaries of a plurality of regions of interest within the image, and performing metrology on the regions of interest based in part on the boundaries.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: April 2, 2024
    Assignee: FEI Company
    Inventor: Umesh Adiga
  • Publication number: 20240094151
    Abstract: A method comprises: using a Scanning Electron Microscope (SEM) to acquire an image of a specimen; identifying one or more objects of interest within the SEM image; generating a scan mask indicating a first set of one or more regions corresponding to the identified one or more objects of interest; and based on the scan mask, providing instructions to the SEM to acquire one or more Electron Backscatter Diffraction (EBSD) images from the first set of one or more regions of the specimen, wherein the method is performed by at least one device including a hardware processor.
    Type: Application
    Filed: November 21, 2023
    Publication date: March 21, 2024
    Applicant: FEI Company
    Inventor: Pavel Potocek
  • Publication number: 20240094142
    Abstract: Adaptive endpoint detection is applied to delayering of a multi-layer sample utilizing a combination of dynamic and predetermined parameters. Retrospective evaluation of peaks and troughs can re-classify endpoints as signal properties emerge, enabling accurate mapping of endpoints to layers. The described techniques can be integrated with analysis operations and can be applied across a wide range of device types and manufacturing processes.
    Type: Application
    Filed: July 13, 2023
    Publication date: March 21, 2024
    Applicant: FEI Company
    Inventors: Sophia E. Weeks, Umesh Adiga
  • Publication number: 20240077436
    Abstract: The crystal structure is determined based on one or more second electron diffraction patterns acquired at selected zone axes at which the strength of dynamical effect is strong. The zone axes are selected by ranking the accessible zone axes determined from multiple first electron diffraction patterns.
    Type: Application
    Filed: September 7, 2022
    Publication date: March 7, 2024
    Applicant: FEI Company
    Inventors: Stefano VESPUCCI, Bart BUIJSSE
  • Patent number: 11921053
    Abstract: Various methods and systems are provided for analyzing sample inclusions. As one example, a correction factor may be generated based on inclusion properties of a first sample determined using both an optical emission spectrometry (OES) system and a charged-particle microscopy with energy dispersive X-ray spectroscopy (CPM/EDX) system. The OES system may be calibrated with the correction factor. The inclusion properties of a second, different, sample may be determined using the calibrated OES system.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: March 5, 2024
    Assignee: FEI Company
    Inventors: Jean-Marc Bohlen, Cornelis van Beek
  • Publication number: 20240071720
    Abstract: Method and system for sample preparation includes positioning an extraneous specimen close to a target specimen in a vacuum chamber, directing a charged particle beam towards the extraneous specimen while flowing a precursor gas in the vacuum chamber, and depositing or etching on one or more surfaces of the target specimen with the assist of the precursor gas.
    Type: Application
    Filed: August 11, 2023
    Publication date: February 29, 2024
    Applicant: FEI Company
    Inventors: Jamie Dee Gravell, Brian Roberts Routh, Aurelien Philippe Jean Maclou Botman, Subhei Shaar
  • Patent number: 11915904
    Abstract: Systems for reducing the generation of thermal magnetic field noise in optical elements of microscope systems, are disclosed. Example microscopy optical elements having reduced Johnson noise generation according to the present disclosure comprises an inner core composed of an electrically isolating material, and an outer coating composed of an electrically conductive material. The product of the thickness of the outer coating and the electrical conductivity is less than 0.01??1. The outer coating causes a reduction in Johnson noise generated by the optical element of greater than 2×, 3×, or an order of magnitude or greater. In a specific example embodiment, the optical element is a corrector system having reduced Johnson noise generation. Such a corrector system comprises an outer magnetic multipole, and an inner electrostatic multipole. The inner electrostatic multipole comprises an inner core composed of an electrically isolating material and an outer coating composed of an electrically conductive material.
    Type: Grant
    Filed: August 3, 2022
    Date of Patent: February 27, 2024
    Assignee: FEI COMPANY
    Inventors: Alexander Henstra, Pleun Dona
  • Patent number: 11906450
    Abstract: Methods for using electron diffraction holography to investigate a sample, according to the present disclosure include the initial steps of emitting a plurality of electrons toward the sample, forming the plurality of electrons into a first electron beam and a second electron beam, and modifying the focal properties of at least one of the two beams such that the two beams have different focal planes. Once the two beams have different focal planes, the methods include focusing the first electron beam such that it has a focal plane at or near the sample, and focusing the second electron beam so that it is incident on the sample, and has a focal plane in the diffraction plane. An interference pattern of the first electron beam and the diffracted second electron beam is then detected in the diffraction plane, and then used to generate a diffraction holograph.
    Type: Grant
    Filed: August 31, 2022
    Date of Patent: February 20, 2024
    Assignee: FEI Company
    Inventors: Alexander Henstra, Yuchen Deng, Holger Kohr
  • Patent number: 11901155
    Abstract: The disclosure relates to a method of aligning a charged particle beam apparatus, comprising the steps of providing a charged particle beam apparatus in a first alignment state; using an alignment algorithm, by a processing unit, for effecting an alignment transition from said first alignment state towards a second alignment state of said charged particle beam apparatus; and providing data related to said alignment transition to a modification algorithm for modifying said alignment algorithm in order to effect a modified alignment transition.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: February 13, 2024
    Assignee: FEI Company
    Inventors: Mykola Kaplenko, Remco Schoenmakers, Oleksii Kaplenko, Ondrej Machek
  • Publication number: 20240047170
    Abstract: Compact correctors for correcting spherical aberrations of a particle-optical lens in a charged particle microscope system, according to the present disclosure a strong hexapole configured to generate a strong hexapole field when a voltage is applied to it, and a weak hexapole positioned between the strong hexapole and a sample. The strong hexapole is positioned such that the crossover of a charged particle beam of the charged particle system does not pass through the center of the strong hexapole, such that the strong hexapole field applies at least an A2 aberration and a D4 aberration to the charged particle beam. The weak hexapole is further positioned or otherwise configured such that, when a voltage is applied to the weak hexapole it generates a weak hexapole field that applies at least a combination A2 aberration and a combination D4 aberration to the charged particle beam of the charged particle microscopy system.
    Type: Application
    Filed: August 8, 2022
    Publication date: February 8, 2024
    Applicant: FEI Company
    Inventors: Ali MOHAMMADI-GHEIDARI, Alexander HENSTRA, Luigi MELE
  • Publication number: 20240047169
    Abstract: Optical corrector modules for charged particle columns which comprise split multipoles, according to the present invention include at least one split multipole composed of two multipoles separated by a distance less than 10 mm, 1 m, 100 ?m, and/or 10 ?m. Each of the individual multipoles may comprise at least two electrodes positioned to partially define a beam path through the multipole. According to the present invention, each of the electrodes comprises: a first surface that faces upstream of a charged particle beam when used in the charged particle column; and a second surface that faces downstream of the charged particle beam when used in the charged particle column, wherein the thickness between the first surface and the second surface for each of the electrodes is less than 10 mm, 5 mm, and/or 3 mm. Within the scope of the disclosure, the split multipoles may be electrostatic and may correspond to hexapoles.
    Type: Application
    Filed: August 8, 2022
    Publication date: February 8, 2024
    Applicant: FEI Company
    Inventors: Alexander HENSTRA, Ali MOHAMMADI-GHEIDARI
  • Publication number: 20240047171
    Abstract: The present invention is directed to an electrode component with at least two electrodes or a multipole component as generally known in the art. Each of the electrodes can be provided with a beam neighboring section or end section forming the free electrodes. This section is the section exposed to high voltages, i.e. more than 10 KV, and is intended to nevertheless work very reliable and precise with respect to the guidance and/or controlling of a beam of a charged particle beam in a microscope or lithographic apparatus. This neighboring section are positioned in the vicinity or close to a charged particle beam or even facing it. This bears the preferred advantage that high voltages can be generated by the electrodes or to the electrode component and they can withstand those high voltages. This assists in a better guidance and/or controlling of the charged beam, such as for compensating aberration etc. The beam neighboring section can have a surface configured to face the beam.
    Type: Application
    Filed: August 8, 2022
    Publication date: February 8, 2024
    Applicant: FEI Company
    Inventors: Ali MOHAMMADI-GHEIDARI, Alexander HENSTRA, Luigi MELE