Abstract: A method of manufacturing a cutting blade includes providing a blank that is to be formed into a cutting blade. The blank has a top surface, a bottom surface, and a first edge extending between the top and bottom surfaces. The method further includes forming a bevel on the first edge, the bevel defining a cutting edge in a first location with respect to the top and bottom surfaces, and then repositioning the cutting edge of the bevel on the first edge to a second location with respect to the top and bottom surfaces. Preferably, forming the bevel includes one of milling, coining, shearing, and rolling the first edge, and repositioning the cutting edge includes changing the orientation of the bevel using a stamping die.

Abstract: A method of manufacturing a cutting blade includes providing a blank that is to be formed into a cutting blade. The blank has a top surface, a bottom surface, and a first edge extending between the top and bottom surfaces. The method further includes forming a bevel on the first edge, the bevel defining a cutting edge in a first location with respect to the top and bottom surfaces, and then repositioning the cutting edge of the bevel on the first edge to a second location with respect to the top and bottom surfaces. Preferably, forming the bevel includes one of milling, coining, shearing, and rolling the first edge, and repositioning the cutting edge includes changing the orientation of the bevel using a stamping die.

Abstract: A rotary lawn mower blade with improved combined mulching and shredding capability includes an outboard section having a leading cutting edge and a trailing edge. The trailing edge of the outboard section includes a plurality of teeth. The blade also includes a transition section having a leading cutting edge that is at least partially offset relative to the leading cutting edge of the outboard section. The transition section further includes a trailing edge having a partial tooth. Preferably, the plurality of teeth on the outboard section are twisted in either an inboard or an outboard direction. Additionally, the partial tooth can be twisted in an inboard direction. The blade also preferably includes a central mounting portion and an inboard section between the central mounting portion and the transition section. The inboard section also includes a leading cutting edge and a trailing edge.

Abstract: A rotary blade for a mower or cutter is formed from boron steel, such as 10B38 steel, and is heat treated to yield high hardnesses of 48 Rockwell C or above. The blade has increased hardness because of the heat treating, but due to the alloy composition, is still sufficiently tough to perform satisfactorily as a cutting blade, in particular to pass conventional impact tests. Furthermore, the low carbon content of the blade makes cold working of the part practical.

Abstract: A rotary cutting blade including an elongated body made of steel and having opposite ends, a leading edge extending from each opposite end, an upper surface, a lower surface and a cutting surface extending between the upper and lower surfaces along a portion of the leading edge, and a laser hardened portion extending from an opposite end of the body along the lower surface and the leading edge, the laser hardened portion having a thickness extending toward the upper surface and to the cutting edge.

Abstract: A rotary blade for a mower or cutter is formed from boron steel, such as 10B38 steel, and is heat treated to yield high hardnesses of 48 Rockwell C or above. The blade has increased hardness because of the heat treating, but due to the alloy composition, is still sufficiently tough to perform satisfactorily as a cutting blade, in particular to pass conventional impact tests. Furthermore, the low carbon content of the blade makes cold working of the part practical.

Abstract: A method is disclosed for spray coating material which employs a plasma gun that has a cathode, an anode, an arc gas inlet, a first powder injection port, and a second powder injection port. A suitable arc gas is introduced through the arc gas inlet, and ionization of the arc gas between the cathode and the anode forms a plasma. The plasma is directed to emenate from an open-ended chamber defined by the boundary of the anode. A coating is deposited upon a base metal part by suspending a binder powder within a carrier gas that is fed into the plasma through the first powder injection port; a material subject to degradation by high temperature oxygen reactions is suspended within a carrier gas that is fed into the plasma through the second injection port. The material fed through the second injection port experiences a cooler portion of the plasma and has a shorter dwell time within the plasma to minimize high temperature oxygen reactions.